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Customized Fully auto motor armature rotor production assembly line
I. The armature rotor production line introduction:
This automatic produciton assembly line is used for the
manufacturing production of motor rotors (commutators can be hook
or groove).
The automatic motor armature manufactuing line is transmitted by
the belt conveyor line, and the front and rear machines can be
connected according to a predetermined communication protocol to
realize intelligent automatic production, and the workpiece
transfer, loading and unloading, detection, and production process
transfer can be completed without manual intervention.
The motor rotor production assembly line consists of the main
operating table (including the upper and lower feed ports), the
rotor shaft pressing machine, the rotor commutator pressing machine
, the automatic rotor insulation paper insertion, the double flyers
armatur rotor coil winding machine, and the fully automatic rotor
commutator spot welder, the automatic rotor slot wedge insertion
machine, the armature rotor commutator turning machine, the
armature rotor deburring machine, the fully automatic rotor
integrated testing machine.
These machines form an automatic rotor production line through belt
conveyors.
The workpiece is placed in the production line from the console.
The entire production line will complete the corresponding process
according to the relevant process.
Finally, it will be recycled back to the lowering port to remove
the completed workpiece.
Each process equipment has functions such as separate setting,
display, operation, sound and light alarm.
II. Performance and characteristics
1. This automatic rotor manufacturing production line includes
armature shaft presser, armature rotor commutator press, rotor
insulation paper automatic inserter, double fly fork armature rotor
winder, fully automatic rotor commutator spot welder, automatic
armature rotor slot wedge inserter , rotor commutator finishing
turning machine, rotor commutator deburring machine, and fully
automatic armature rotor testing machine.
2. The complete rotor manufacturing line equipment can be
automatically connected or operated independently.
3. Advanced and sophisticated host manufacturing technology
combined with a powerful belt conveyor system for a variety of
different planar configurations.
4. It has the advantages of simplicity, flexibility, high
efficiency and reliability, which can greatly save manpower, reduce
labor intensity and effectively improve production and quality.
5. High-strength all-aluminum frame structure, simple and elegant
appearance.
6. The main operation console can perform centralized display
monitoring and inquiry on the entire production system, and can
read and write the process status of the product by manual input
instructions, which can change the process of processing the
product, and the operation is more humanized.
7. Compared with the pneumatic conveying line, the transmission
efficiency is higher, the noise is smaller, and the workpiece is
not damaged during transportation; the belt conveying structure
combined with the intelligent identification system realizes
flexibility from hardware and software, and makes the wiring more
flexible and diverse.
8. The whole rotor manufacturing line adopts automatic
identification control system. Each process can automatically read,
write and identify the machining status of the workpiece, so that
the line body can better adapt to complex and diverse production
process requirements.
9. Customers can configure different models into a highly efficient
and practical automatic production line according to the actual
conditions such as product type, technical indicators and
production requirements.
III.The main equipment parameters
We can customize the machine according to customer needs, please
contact us if you need it.
a. Auto armature rotor commutator pressing machine parameters
Product name | Motor armature commutator pressing machine |
Armature O.D: | 20-60mm |
Shaft O.D: | 3-15mm |
Shaft length: | 32-250mm |
Armature slot number: | 8-24 slots |
Commutator O.D: | 8-40mm |
Speed amplitude modulation: | 0-670Hz |
Air source: | 6-6Kg/cm2 |
Total power: | 1.0KW |
Power source: | AC220V,50/60Hz |
Weight: | About 400Kg |
Dimension: | 910*880*1300mm |
b. Double flyer winder armature coil winding machine parameters
Product name | Armature rotor coil winding machine |
Wire diameter: | 0.25~1mm |
Armature O.D: | 20~60 mm |
Armature stack length: | 10~60 mm |
Slot type: | straight slot(No more than 36 slots) |
Armature slots number: | Odd, even slot |
Counting Range: | 0~99999 |
Commutator diameter: | 18~40 mm |
Fly fork speed: | 0~3000 rpm |
Indexing speed: | 0~3000 rpm |
Action process: | Single action, automatic |
Air pressure : | 4~6 Kg/cm2 ,0.5-0.7MPa |
Machine power: | 4KW |
Temperature: | -10~40ºC |
Humidity: | 40~90% |
Power supply: | 3phase 380V±10% 50/60 Hz |
Total weight: | about 1,180 Kg |
Dimension: | 2000(length)×1300(width)×1800(height) mm3 |
Production efficiency: | 800-900set/class(calculated based on 12slots 24hooks, 20turns) |
c. Fully auto motor armature commutator spot welding machine
parameters
Product name | Armture commutator hotstaking machine |
Loading method: (choose any one from the following three methods) | 1.Manually loading/unloading |
Indexing method: | servo indexing |
Commutator type: | hook or riser |
Wire diameter: | 0.2mm-1.0mm |
Armature diameter: | 20mm-60mm |
Armature Stack length: | 10mm-60mm |
Shaft length: | 50mm-250mm |
Commutator diameter: | 10mm-40mm |
Shaft diameter: | 3mm-17mm |
Commutator hook/riser number: | ≥3 |
Zero finding method: | manually place armature, cylinder drive one block for positioning |
Pressure control method: | spring + cylinder + pressure detection |
Welding head cooling method: | water cooling |
Parameter setting: | set on the touch screen and power source , Parameter also can be set |
Power source control method: | close loop feedback, high accuracy , inversion |
Compressed air pressure: | 4kg/cm2-6kg/cm2 |
Welding source power: | three phase AC380V±10% 50HZ 40KW |
Water cooler power: | three phase AC380V±10% 50HZ |
Machine weight: | 800kg(for reference) |
Dimension: | 785(L)x 910(W)x 2100(H)mm 3 (for reference) |
IV.The main equipment picture display
1.The double flyer armature rotor coil winding machine
2. The armature commutator spot welder hot staking machine
3.The armature rotor commutator turning machine