PLC Controlled Automatic Stator Production Assembly Line For Elelctric Motor

Automatic Stator production assembly line for different electric motor

This stator production line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.

Nide can supply full package of motor stator automatic production machine or line for different motor types, like BLDC, pump motor, car motor, induction motor, 3 phase motor ect.

This automatic stator production line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.

There are serval type of paper inserting machine which can meet various requirement. Theproduction capacity ≤1s/slot (exclude the loading/unloading time). Primary qualification rate ≥99%, after rework, the rate ≥99.9%

For the coil winding machine, it covers a wide range of stator dimension and wire diameter. meeting the various requirement. The most efficient coil winding machine of this stator production machine line is equipped with four winding heads and eight operation stations. high slot filling rate, small slot opening stator coil winding. Winding mode, such as auto skip, auto cutting and auto indexing could be completed at a time successively, parameter could be set in human-machine interface. Continuous/discontinues winding way and meets the 2 poles. 4 poles, 6 poles coils winding.

Coil winding inserting machine can insert stator coil and wedge into the stator slot automatically. It reduces the labor and improve the efficiency and accuracy.This winding inserting machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer). For the wire, both copper wire and alum wire are OK.

The lacing machine is controlled by PLC. Different lacing mode could be set such as slot lacing, interval lacing, and fancy lacing. Tooling change is fast and convenient. There are single lacing machine, doulble station lacing machine and horizontal lacing machine.

The forming machine is used to do coil forming. Before lacing, the stator coil should do one time forming as it can be better to do lacing. After lacing, the stator coil should do final forming. Production capacity ≤14s/set (exclude loading/unloading time)

After all the above step, the stator production process is finished. Now it needs to do testing to check if it is qualified. The testing machine can test resistance, hi-pot, insulation resistance ect.

Ningbo Nide Machinery Equipment Co., Ltd., was established 2010, committing to provide customers with highly automated, intelligent, and flexible production solutions, and focusing on the production line of stator, rotor and final assembly of various motors.

•A technology-based comprehensive enterprise focusing on motor automation, informatization and intelligent manufacturing;

•In-depth study of the field of new energy drive motor automation equipment;;

•Provide one-stop service for customers;

•Rich experience in designing automated assembly systems, planning and customizing based on individual needs.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier.

Five Affiliated Companies

1.Ningbo Nide Mechanical Equipment Co., Ltd-www.nide-group.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Mechanical equipment Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Haishu Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Haishu Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.