40KW Induction Heating Equipment For brazing , Heat Penetration
Quick Details
Place of Origin: Guangdong, China(Mainlan)
Brand Name: GY
Model Number:GY-40AB
After-sales Service Provided: Enigneers available to service
machinery overseas
Input power: Three phase 340V-430V
Input current: 41A
Output current:200-1800A
Specification
Model | GY-40AB (Three phase) |
work power | 340V-430V |
input current | 41A |
Fluctuating output power | 40KW |
fluctuating frequency | 30-80KHZ |
output current | 200-1800A |
the flow rate of cooling water | 0.08-0.16Mpa 7.6L/Min |
water temperature protection point | 40C |
product size | main:620x250x530mm |
transformer:480x260x410 mm |
net weight | main : 34.5kg |
transformer : 31.5kg |
Characteristics of GY induction heating machine Melting Furnace
1. Better Heating penetration and even temperature inside the
melting metal.
2. GY medium frequency induction heating machine field force can
stir the melting pool to achieve better melting quality.
3. Melting the Maximum quantity by the recommend machine according
to above table the melting time is 30-50 minutes,the first melting
whenthe furnace is cold ,and it will take about 20-30minutes for
the later melting when the furnace is already hot.
4. Suitable for melting of steel,cooper,bronze,gold,silver and
aluminum,stannum,maqnesium,stainless steel.
Main characteristics
- Adoping MOSFGT and IGBT inverting device, tracking frequency
automaticall
- High frequency, heated quickly, its powei consumption is only
20%~30% of eletronic tube induction heating machine and other
heating style.
- Security and reliability, the equipments have the secure voltage
and it's secure to operate
- Manual, automatic regulating automatically, it can protect itself
from over voltage, over current, lack of water, phase fail, over
hot, etc
- It has no open-fire, noise and pollution, be suit for the
environmental protection and fire, improve the image of the company
- Recommend usage: Weld, forging, hot cooperate, melting, quenching,
anneat etc
Application:
A. Heat Penetration(hot forging, hot fitting):
- Hot forging aims to fabricate the work pieces of certain
temperature (different materials require different temperatures)
into other shapes through forging press with the help of punch
press, forging machine or other equipments, for instances, hot
extrusion of watch case, watch flan, handle, mold accessory,
kitchen and table ware, art ware, standard part, fastener,
fabricated mechanical part, bronze lock, rivet, steel pin and pin.
- Hot fitting refers to the connection of different metals or metals
with nonmetals through the heating based on the principle of hot
expansion or hot smelting, for instances, embedded welding of
copper core of computer radiator with aluminum sheet and speaker
web, compound of steel and plastic tube, sealing of aluminum foil
(tooth paste peel), motor rotor and sealing of tubular electric
heating element.
B. Heat Treatment (surface hardening, tempering, annealing ):
It is mainly aims to change the rigidity of the metal materials
through the heat treatment to work pieces.
Detail applications are stated as follows:
- Quench for various hardware and tools, such as plier, wrench,
hammer, ax, screwing tools and shear (orchard shear).
- Quench for various automobile and motorcycle fittings, such as
crankshaft, connecting rod, piston pin, chain wheel, aluminum
wheel, valve, rock arm shaft, semi drive shaft, small shaft and
fork.
- Various electric tools, such as gear and axes.
- Quench for machine tools, such as lathe deck and guide rail.
- Quench for various hardware metal parts and machined parts, such as
shaft, gear (chain wheel), cam, chuck and clamp etc.
- Quench for hardware molds, such as small-size mold, mold accessory
and inner hole of mold.
- Annealing of various stainless steel products, such as stainless
steel basin, annealed and extruded can, annealed folded edge,
annealed sink, stainless steel tube, tableware and cup.
- Annealing of various other metal work pieces, such as golf ball
head, cue, brass lock, hardware copper fitting, kitchen knife
handle, blade, aluminum pan, aluminum pail, aluminum radiator and
various aluminum products.
C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain
temperature for the purpose of connecting two types of metals of
the same material or different materials.
- Welding of various hardware cutting tools, such as diamond tool,
abrasive tool, drilling tool, alloy saw blade, hard alloy cutter,
milling cutter, reamer, planning tool and solid center bit.
- Welding of various hardware mechanical gadget: Silver soldering and
brazing of metals of the same variety or different varieties, such
as hardware toilet and kitchen products, refrigerating copper
fitting, lamp decoration fitting, precision mold fitting, hardware
handle, eggbeater, alloy steel and steel, steel and copper as well
as copper and copper.
- Compound pot bottom welding is mainly applicable to the braze
welding of circular, square as well as other irregular plain pot
bottom. It is also applicable to plain braze welding of other
metals.
- Welding of heating disc of electric hot-water kettle mainly refers
to the braze welding of stainless steel flat base, aluminum sheet
and tubular electric heating elements of various forms
D. Melting:
Gold, sliver, copper, aluminum, iron, steel semiconducting
materials, etc.
Advantages:
1. Fast Heating
2. Wide coverage of heating
3. Easy Installation
4. Easy operation
5. Fast start-up
6.Low power consumption
7. High effectiveness
8. Comprehensive protection
9. Controllable temperature
10. Comprehensive full load design
11. Small size and light weight
12. Elimination of high voltage