40T Self Aligned Welding Rotator For Wind Tower Single Section
Welding
Brief introduction:
Self aligned welding rotator is able to fit for different diameter
job without adjustment of roller center distance.
Standard equipment:
- Robust fabricated all steel frames with 4 wheels for each section
(steel-core with PU tyres)
- Drive with AC-motor;
- Variable rotation speed;
- Main cable with plug;
- Remote control with cable 6m;
- High and constant torque;
- Self aligned welding turning roll units provide an economical and
practical answer of cylindrical vessel rotating problems;
Functions:
- Forward/stop/reverse;
- Rotation speed;
- Driving vehicle forward/stop/reverse ;
- Emergency-stop;
Main Technical Parameters
Model | HGZ-05 | HGZ-10 | HGZ-20 | HGZ-40 | HGZ-60 | HGZ-80 |
Rated loading (T) | 5 | 10 | 20 | 40 | 60 | 80 |
Vessel diameter range (mm) | 250-2300 | 320-2800 | 500-3500 | 600-4200 | 750-4800 | 850-5000 |
PU roller dia. And width (mm) | 250*100 | 300*120 | 350*140 | 400*180 | 450*180*2 | 450*200*2 |
Linear speed (mm/min) | 100-1000mm/min |
Speed control | Variable frequency drive speed control |
Motor power (kW) | 0.75 | 1.1 | 1.5 | 3 | 4 | 4 |
Traveling speed | 3000mm/min |
Traveling speed | 2*0.37 | 2*0.55 | 2*0.75 | 2*1.1 | 2*1.5 | 2*2.2 |
Detail description of self aligned welding turning roll:
- Self aligned welding turning roll provides constant centerline
capabilities which make set-up and alignment quick and easy.
- Self aligned welding turning rolls adjust the wheel centerline
setting automatically when the vessel is lowered into place. There
are no couplings to change and no pins to remove or replace.
- The self-aligned welding turning rolls can rotate work pieces with
diameters as small as 850mm and as large as 5000mm without
adjustment or change of drive shafts.
- Capacity is covering from 5ton to 300 ton.
- Rolls are powered with AC variable frequency drives and the motors
provide motors providing a large range of rotation speeds.
- Hand-held operator pendants are standard, and optional foot switch
controls are available.
- The automatically infinitely adjustable centerline settings provide
easy alignment for tapered vessels, while the added surface area of
4 wheels per unit provides additional support for thin walled
vessels.
- Robust design with durable rollers.
- Gritblasted steelwork with polyurethane finished coating to endure
the abrasive environment of offshore and marine industries.
- Oversized bearings.
- Specially formulated high-load polyurethane tire design for high
wear resistance.
- Cast steel gearbox with double worm gear arrangement for smooth
operation and minimum backlash.
- Solid state inverter for precise speed control.
- Motorized and idler rail bogie versions available.
Pipe growing line & fit up solution Video link:
https://youtu.be/vFC1BDvJgHc
Workshop photo:
Name of the machine:
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rolls, 1+1 hydraulic fit up
rotator, two in one fit up station