Product Details
Fit Up Automatic Tank Turning Rolls / Welding Turning Rolls High
Speed
Detail description of automatic column welding manipulator:
- Column welding manipulators are used to locate a weld head to a
desired position for welding in a stable and secure manner.
- Once in position, the part is moved during welding to produce high
quality welds.
- A column welding manipulator can be used on a wide variety of parts
and part shapes.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the standard boom can be used
as a linear welding axis, as these weld processes may not required
precise welding motion.
- Column welding manipulators are a versatile and rugged solution to
obtain up to 8m of lift and reach to duplicate the function of a
highly skilled welder.
- Manual or powered mobile sub-based cars can be included for varying
length weldments and procedures.
Benefits over welding the part manually:
- Able to achieve consistent weld results.
- Able to maintain weld head over weld joint in a stable position
during the weld.
- Increases arc-on time and overall productivity.
- Provides ability to have multi-weld stations using only one weld
head, increasing your return on investment.
- Reduced operator fatigue.
- Reduced consumable costs.
- Ability to have two welding process at one welding station by using
both ends of the boom.
- These benefits greatly reduce the time to prepare a part for
welding and the time to finish a part after welding. Also, rework
time will be reduced and part scrap will be cut.
Automatic column welding manipulator capacities:
- As standard, Ronniewell can produce column welding manipulators
with a wide capacity range from 1000 to 8000 mm strokes.
- Boom drive: Gear rack and pinion drive.
- Boom motor: AC Motor, adjustable speed.
- Column Lift mechanism: Chain drive and gear box.
- Column drive motor: AC Motor, adjustable speed.
- King-pin base: allows 360 degrees of column rotation.
- Safety Device to stop boom if chain should fail.
Feature of column welding manipulator:
- Working with column welding manipulator is the next step in
automated welding.
- The column welding manipulators are initially designed to save
labor costs especially at lager workpieces and when a column
welding manipulator is been used in combination with a positioner
or rotator.
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for
smooth movement.
- Solid state inverter for variable speed of horizontal travel and
travel carriage.
- Worm gearbox for vertical travel via AC motor, complete with brake
for added safety.
- High tensile roller chain used for vertical travel with the
addition of a counter balance system with the column that provides
smooth, effortless travel.
- Anti-fall device and limit switches for all motions.
Main parameter:
Model | LH3030 | LH4040 | LH5050 | LH6060 | LH7070 |
Structure: | Travel & Rotation | Travel & Rotation | Travel & Rotation | Travel & Rotation | Travel & Rotation |
Boom horizontal stroke : mm | 3000mm | 4000mm | 5000mm | 6000mm | 7000mm |
Boom vertical stroke : mm | 3000mm | 4000mm | 5000mm | 6000mm | 7000mm |
Boom horizontal speed :mm/min | 150-1500 | 150-1500 | 150-1500 | 150-1500 | 150-1500 |
Boom vertical speed : mm/min | 1000 | 1000 | 1000 | 1000 | 1000 |
Boom horizontal motor power :kW | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 |
Boom vertical motor power :kW | 2.2 | 2.2 | 3 | 3 | 3 |
Column rotating angle | ±180° | ±180° | ±180° | ±180° | ±180° |
Column rotating speed- Optional :rpm | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 |
Column rotating motor-Optional : kW | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 |
Column rotating locking method | By manual | By manual | By manual | By manual | By manual |
Boom end max. loading | 300kg | 300kg | 300kg | 300kg | 300kg |
Trolley traveling speed-Optional:mm/min | 3000 | 3000n | 3000 | 3000 | 3000 |
Rail inner span(mm)-Optional:mm | G-G2000 | G-G2000 | G-G2000 | G-G2000 | G-G2500 |
Application:
This automatic column welding manipulator can be used together with
welding rotator, welding positioner and achieves the tank
longitudinal and circle seam welding. According to the requirement,
which can be adopted welding seam tracing and monitoring, welding
flux recovery and feeding device. It has the structures of fixed
type, fixed with rotation and movable with rotation type.
Competitive Advantage:
Exhibition:
Product name:
automatic column welding manipulator, column boom automatic column
welding manipulator, CaB, automatic column welding manipulator
boom,automatic welding machine, automatic column welding
manipulator, cross beam column, welding manipulator;
Company Profile
Ronniewell established since 2007 .We have built our expertise
through years of experience. This enables us to produce equipment
suitable for almost the entire spectrum of industrial welding and
cutting needs.
Ronniewell's range of activities includes consultation, design,
manufacture, install and provision of services mainly to Oil &
Gas Installations, Constructors and Heavy Engineering and Steel
Structure Fabricators.
Comprehensive range for sale:
- CNC flame/plasma cutting machine;
- Welding Rotators, Welding Turning Rolls;
- Welding Positioners & Welding Head and tail stocks;
- Welding Column & Boom Manipulators;
- Horizontal turntables;
- Welding Fit Up rotator & Growing Lines;
- Specialist handling welding rotators & welding positioners for
Riser Lines, Pipe Shops, Pile Racks, Double Jointing, and Wind
tower Production solutions.
- H-beam production lines;
- Edge milling machine.
Our vision is based on a long term strategy. This means that we are
increasing our design and production capacity and we are
strengthening our sales and after sales team to be able to serve
you in the best possible way.