Product Details
Movable Self-aligned Welding Rotator PU Coated VFD Control For
Vessel
Brief introduction:
Self alignment welding rotator is used for tank vessel L.S/C.S
welding. With PU coated on the roller, it is able to self aligning
the work piece without adjust roller center distance manually.
Self alignment welding rotator feature:
- Self alignment welding rotators can roll different sizes of welding
pieces without changing the wheel center.
- Rotator units for constant rotating and positioning of workpieces,
specially for mechanized welding applications (vessels, tanks,
pipes, etc.).
- Constant rotating and welding speed provides perfect welding
results.
Standard equipment:
- Robust fabricated all steel frames with 4 wheels for each section
(steel-core with polyurethane tyres);
- Self aligning rotator units provide an economical and practical
answer of cylindrical vessel rotating problems;
- Drive with AC-motor;
- Variable rotation speed;
- High and constant torque;
- Main cable with plug;
- Remote control with cable 6m;
Functions:
- Forward/stop/reverse;
- Rotation speed;
- Driving vehicle forward/stop/reverse (option driving vehicle
DV-MO);
- Emergency-stop;
Detail description of self alignment welding rotator:
- Self aligning welding rotators adjust the wheel centerline setting
automatically when the vessel is lowered into place. There are no
couplings to change and no pins to remove or replace.
- Self aligned welding rotator provides constant centerline
capabilities which make set-up and alignment quick and easy.
- The self-aligning welding rotators, which maintain a constant
centerline, can rotate work pieces with diameters as small as 12"
and as large as 16' without adjustment or change of drive shafts.
- Self aligned welding rotators are available in 15 ton to 180 ton
capacity.
- Rolls are powered with AC variable frequency drives and the motors
provide motors providing a large range of rotation speeds.
- Hand-held operator pendants are standard, and optional foot switch
controls are available.
- The automatically infinitely adjustable centerline settings provide
easy alignment for tapered vessels, while the added surface area of
(4) wheels per unit provides additional support for thin walled
vessels.
- Robust design with durable rollers.
- Gritblasted steelwork with polyurethane finished coating to endure
the abrasive environment of offshore and marine industries.
- Oversized bearings.
- Specially formulated high-load polyurethane tire design for high
wear resistance.
- Cast steel gearbox with double worm gear arrangement for smooth
operation and minimum backlash.
- Solid state inverter for precise speed control.
- Motorized and idler rail bogie versions available.
Main Technical Parameters
Model | HGZ-05 | HGZ-10 | HGZ-20 | HGZ-40 | HGZ-60 | HGZ-80 |
Rated loading (T) | 5 | 10 | 20 | 40 | 60 | 80 |
Vessel diameter range (mm) | 250-2300 | 320-2800 | 500-3500 | 600-4200 | 750-4800 | 850-5000 |
PU roller dia. And width (mm) | 250*100 | 300*120 | 350*140 | 400*180 | 450*180*2 | 450*200*2 |
Linear speed (mm/min) | 100-1000mm/min |
Speed control | Variable frequency drive speed control |
Motor power (kW) | 0.75 | 1.1 | 1.5 | 3 | 4 | 4 |
Traveling speed - Optional (mm/min) | 3000mm/min |
Traveling speed - Optional (mm/min) | 2*0.37 | 2*0.55 | 2*0.75 | 2*1.1 | 2*1.5 | 2*2.2 |
Application:
- Pressure vessels;
- Pipe manufacturing industries;
- Wind power fabrication;
- Chemical & fuel storage tank fabrication;
- Any heavy cylindrical job;
Exhibition photo:
What Ronniewell can do for Ronniewell customers:
1. Give you high quality products.
2. Give you five-star price.
3. Give you suitable recommendation.
4. Give you good after-service.
5. Give you professional technical guide.
6. Warmly welcome you visit our factory.
Name of the machine:
welding turning rolls, welding roller, tank turning rolls, pipe
turning rolls, tube turning rolls, fit up rotator, self-aligned
welding rotator, self-aligning welding rotator, self adjustable
welding rotator, self aligned roller stand, wheel frame, roller
frame for wind tower welding, automatic adjustable welding pipe
rotator, conventional welding rotator, bolt adjustable welding
rotator, sand blasting rotator, painting rotator,welding rotator,
pipe welding rotator, pipe turning rolls, 1+1 hydraulic fit up
rotator, two in one fit up station
Company Profile
Ronniewell established since 2007 .We have built our expertise
through years of experience. This enables us to produce equipment
suitable for almost the entire spectrum of industrial welding and
cutting needs.
Ronniewell's range of activities includes consultation, design,
manufacture, install and provision of services mainly to Oil &
Gas Installations, Constructors and Heavy Engineering and Steel
Structure Fabricators.
Comprehensive range for sale:
- CNC flame/plasma cutting machine;
- Welding Rotators, Welding Turning Rolls;
- Welding Positioners & Welding Head and tail stocks;
- Welding Column & Boom Manipulators;
- Horizontal turntables;
- Welding Fit Up rotator & Growing Lines;
- Specialist handling welding rotators & welding positioners for
Riser Lines, Pipe Shops, Pile Racks, Double Jointing, and Wind
tower Production solutions.
- H-beam production lines;
- Edge milling machine.
Our vision is based on a long term strategy. This means that we are
increasing our design and production capacity and we are
strengthening our sales and after sales team to be able to serve
you in the best possible way.