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SA266 Gr2N Channel Cover Flange And Shell Side Flange Used In Heat Exchanger
The SA266 Gr2N Channel Cover Flange is a type of flange used in
piping systems. It is made from SA266 Grade 2N steel, which is a
low carbon, low alloy steel suitable for low temperature
applications. The channel cover flange is used to connect two
sections of channel or pipe together, providing a secure and
leak-proof connection.
The SA266 Gr2N Channel Cover Flange has a flanged design, with bolt
holes around the perimeter for attaching it to the channel or pipe.
It is typically used in applications where the channel or pipe
needs to be sealed, such as in oil and gas, petrochemical, and
power generation industries.
The flange is available in various sizes and pressure ratings to
suit different piping system requirements. It is designed to
withstand high pressure and temperature conditions, ensuring the
integrity and ety of the system.
The SA266 Gr2N Channel Cover Flange is a reliable and durable
component used in piping systems for connecting and sealing
channels or pipes.
A shell side flange is a type of flange used in heat exchangers and
pressure vessels. It is located on the shell side of the equipment
and is used for connecting the shell to the shell-side nozzles or
piping.
The shell side flange is typically a circular plate with bolt holes
around its circumference. It is designed to be bolted to the shell
of the equipment, providing a secure and leak-tight connection. The
flange is usually made of the same material as the shell, ensuring
compatibility and strength.
The shell side flange allows for easy installation and removal of
the shell-side nozzles or piping. It also provides a convenient
location for maintenance and inspection activities. Additionally,
the flange helps to distribute the load and stress evenly across
the shell, preventing localized pressure points.
When selecting a shell side flange, factors such as material
compatibility, pressure rating, and temperature limitations must be
considered. The flange should be properly sized and designed to
handle the specific operating conditions of the equipment.
The shell side flange plays a critical role in ensuring the
integrity and performance of heat exchangers and pressure vessels.
It provides a reliable connection point for the shell-side
components and helps to maintain the overall structural integrity
of the equipment.
Chemical Composition Requirements
Item | Chemical Req. for ASTM A266, % | ||
Gr. 1 & 2 | Gr. 3 | Gr. 4 | |
C | ≤ 0.30 | ≤ 0.35 | ≤ 0.30 |
Mn | 0.40~1.05 | 0.80~1.35 | 0.80~1.35 |
P | ≤ 0.025 | ≤ 0.025 | ≤ 0.025 |
S | ≤ 0.025 | ≤ 0.025 | ≤ 0.025 |
Si | 0.15~0.35 | 0.15~0.35 | 0.15~0.35 |
Mechanical Properties
Tensile | Gr. 1 | Gr. 2 & 4 | Gr. 3 |
Requirements | |||
T.S min. | 60~85 | 70~95 | 75~100 |
ksi [Mpa] | [415~585] | [485~655] | [515~690] |
Y.S min. | 30 | 36 | 37.5 |
ksi [Mpa] | [205] | [250] | [260] |
EL. in 2" or | 23 | 20 | 19 |
[62.5 mm] | [21] | [18] | [17] |
min. % | |||
R.o.A | 38 | 33 | 30 |
min. % |
ASTM A266 | Brinell Hardness |
Grade | HBW |
1 | 121~170 |
2 | 137~197 |
3 | 156~207 |
4 | 137~197 |
The key applications include:
1. Connection between heat exchanger components: Flanges are used
to connect different components of a heat exchanger, such as the
shell, tubes, and headers. They provide a secure and leak-proof
connection, ensuring efficient heat transfer between the fluids.
2. Maintenance and repair: Flanges allow for easy maintenance and
repair of heat exchangers. They enable quick disassembly and
reassembly of the components, facilitating inspection, cleaning,
and replacement of damaged parts.
3. Expansion and contraction: Heat exchangers are subjected to
thermal expansion and contraction due to temperature variations.
Flanges accommodate these movements by providing flexibility in the
system, preventing stress and damage to the components.
4. Pressure containment: Flanges ensure the pressure containment of
the heat exchanger. They are designed to withstand the pressure and
temperature conditions of the fluids being exchanged, preventing
any leakage or failure.
5. Interchangeability: Flanges provide interchangeability between
different heat exchanger components. Standardized flange dimensions
and ratings allow for easy replacement of parts, reducing downtime
and cost.
6. Customization and adaptability: Flanges can be customized to
meet specific requirements of the heat exchanger system. They can
be designed to accommodate different sizes, materials, and pressure
ratings, ensuring compatibility with the overall system design.
Flanges play a crucial role in the efficient operation,
maintenance, and ety of heat exchangers. They provide a reliable
and versatile connection between the various components, ensuring
optimal heat transfer and performance.