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ASTM A335 P9 with 11Cr Studded Tube For High Temperature Service
Description
Studded tube is also called Studded tube. In the petrochemical
industry, Studded tube has a wide range of applications. Especially
in the convection chamber of tubular heating furnace, in order to
strengthen the heat transfer effect outside the tube, the heat
transfer element often uses Studded tube.
The studded tube can improve the heat transfer coefficient of the
flue gas side, the studded tube area is 2 to 3 times that of the
light tube, and the same heat intensity as radiation can be
obtained under reasonable design due to the application of studded
tube. The company's studded tube equipment adopts resistance
welding, the welding process adopts PLC program control, feed motor
and indexing use servo motor, man-machine interface can set the
number of nails, indexing parameters and compensation coefficient,
according to the process requirements to ensure product quality and
accuracy.
The studded tube enhanced heat exchange element is welded by a
series of cylindrical shapes on the surface of the steel pipe by
the studded tube automatic welding machine, which is characterized
by :
1, square circular equipartition arrangement welding 2, hexagonal
circular equipartition arrangement welding
Compared with the traditional studded tube manufacturing process,
the square type and hexagonal studded tube strengthen the heat
exchange element by welding once forming, changing the phenomenon
of the welding studded falling off after the forced stretching
molding of the tool after welding, making the welding of the needle
more firm and the welding needle not easy to fall off. The welding
studded, diameter, length, longitudinal spacing, the number of
circumferential welding studded and the Angle of the welding
studded are all factors that affect the heat transfer of the
studded tube.
Therefore, it must be considered comprehensively and systematically
in order to have more practical application. The use of square and
hexagonal circular equidivided arrangement of welded and studded
tubes has a larger expansion surface, and the studded tube has a
disturbing effect on the fluid, which can greatly improve the heat
transfer coefficient, especially suitable for high-viscosity oil,
heavy oil and other media to enhance heat transfer occasions.
Product characteristics
1.As a new type of enhanced heat transfer element, the main
advantage of the needle tube is to reduce the thermal resistance
and greatly improve the heat transfer coefficient.
2.Because the needle aid of the needle tube is a cantilever
structure, the needle aid vibrates under the impact of the air
flow, making the soot difficult to accumulate; Coupled with the
strong primary flow of flue gas, the needle tube heat exchanger
element has a strong self-cleaning ability.
3. The studded tube has compact structure, low metal consumption
per unit heat exchange, small size and small footprint. The
square-shaped and hexagonal studded tube heat transfer elements
have the advantages of good heat transfer performance, less ash
accumulation, small volume, etc., and have broad application
prospects in heat transfer and energy saving projects.
Tube O.D.: | 25~273 (mm) | 1”~10”(NPS) |
Tube Wall Thk.: | 3.5~28.6 (mm) | 0.14”~1.1” |
Tube Length: | ≤25,000 (mm) | ≤82 ft |
Stud Dia.: | 6~25.4 (mm) | 0.23”~1” |
Stud Height: | 10~35 (mm) | 0.4”~1.38” |
Stud Pitch: | 8~30 (mm) | 0.3”~1.2” |
Stud Shape: | Cylindrical, Elliptical, Lens type | |
Stud to tube surface angle: | Vertical or angular | |
Stud Material: | C.S. (most common grade is Q235B) S.S. (most common grade are AISI 304, 316, 409, 410, 321,347 ) A.S. | |
Tube Material: | C.S. (most common grade is A106 Gr.B) S.S. (most common grade are TP304, 316, 321, 347 ) A.S.(most common grade are T/P5,9,11,22,91 ) | |
* This table is used as a general guide to our capabilities, please call us for any other customized cases. |
Application
Petrochemical and oil refining industry
Fluidized bed reactor
Hydrogenation reactor
Power and energy industry
Circulating fluidized bed boiler
Coal gasifier
Chemical and metallurgical industry
High temperature reactor
Waste heat recovery system
Marine and ship engineering
Desalination evaporator