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400-1100mm X-Ray Pipeline Crawlers 250kv 17ah Ndt X Ray Equipment

400-1100mm X-Ray Pipeline Crawlers 250kv 17ah Ndt X Ray Equipment

Brand Name:HUATEC
Certification:ISO, CE, GOST
Model Number:HXPC-100B1X
Minimum Order Quantity:1pcs
Delivery Time:1-4days
Payment Terms:T/T, Paypal, Western Union
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Location: Beijing Beijing
Address: 7th Floor, Chengyuan Building B, the Mid. Road of Jiancaicheng Haidian Dist.BeiJing,CHINA 100096
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400-1100 Mm X - Ray Pipeline Crawlers 250Kv 17Ah Ndtpipeline Crawler Ndt X Ray Equipment


The basic principle of X-ray pipeline tractor mainly includes mechanical walking part, ray generation part, positioning sensor, logic controller, remote power supply and command source, and positioning outside the pipeline. It is an automatic ray generating device. The mechanical walking part drives the ray generating device to move in the pipeline, and the special X-ray film and label are pasted on the pipe butt weld. Note that through the cooperation of the remote control device outside the pipeline, positioning and exposure can be carried out in the pipeline, so as to carry out X-ray transmission of the pipeline butt girth weld and realize the non-destructive detection of the pipeline butt girth weld. In addition, the forward, backward, rest and other actions of the tractor can also be controlled by the remote control. Dust control.
The pipeline crawler system consists of walking mechanism, visual inspection device for observing and detecting the inner wall of the pipe, control and communication device, etc., and repair device for defects in the pipe can be added if necessary. According to different application occasions, the robot can be applied to pipe diameter of 80mm-120mm, 120mm-200mm or larger; The minimum size of tube defect detection is 0.5×0.5mm. The robot uses dc motor drive system, the driving force is huge. Can effectively solve pipeline problems.
The hardware design of X-ray pipeline tractor includes: mechanical walking part, radiation generation part, positioning sensor, controller (circuit) part, power supply part and automatic ambulance part. Mechanical part: it is composed of electric body, charging power body, 24V DC motor, reducer, rubber wheel, axle and connecting accessories. The whole machine is connected by X-ray pipeline crawler. Charging power supply car: choose 1mm thick stainless steel plate, stamping and welding. It is required to have certain stiffness and is not easy to deform. Install wear resistant material wheels. The total length is determined by the volume of the battery. Avoid increasing turning radius, increase transportation difficulty, the time will not be too long. See battery Cabling method. Schematic diagram of battery wiring for X-ray machine (schematic diagram) part: Our proposed design and interface requirements were handed over to the specialized manufacturer of X-ray machine. Specific requirements are: DC high voltage DC power supply, fixed tube voltage 160kV, tube current 3mA, cancel AC/DC part, change the parameters of high voltage package, provide fault feedback signal, heat dissipation fan automatically open, automatic delay shutdown as required, to save power. The console should be small and integrated with the X head. The structure adopts dustproof design. Localization sensor part: this problem is basically solved in the gamma-ray track machine developed successfully in 1997. In order to reduce the complexity of design, jitter and error can be dealt with in fault-tolerant programming. Due to the large vibration in the transportation process, the manufacturing process is required to be higher, the parts are strictly screened, and anti-vibration measures are taken.

The X-ray pipeline crawlers include the special part that can detect the welding line of long pipeline. The X-ray pipeline crawlers have the advantages of high radiographic quality, high imaging sensitivity, low failure rate and high work efficiency. The X-ray pipeline crawlers have differential driving and vibration absorbers. The chassis of the X-ray pipeline crawlers can be moved in the pipeline steadily without off center running and overturning. The X-ray pipeline crawlers can be moved in the pipeline with great efficiency because it is controlled by PLC with protecting it from blocking and under voltage. The X-ray pipeline crawler is easy to be separated into several parts and then to be put together, so it is easy to carry. You can change the exposure parameter and make the X-ray pipeline crawler move, stop and have an exposure with the exterior controlling source. The X-ray pipeline crawlers are easy to operate.


1 Overview

The X-ray Pipeline Crawler is a kind of central radiographic equipments for detecting pipeline welds in long-distance pipeline constructions. The X-ray pipe crawler can be guided into pipes by magnetic locator, and the center of the radiation field can be illuminated at the center of the weld bead. The whole welding joint can be detected in one exposure. Compared with directional radiators, X-ray pipeline crawlers have higher work efficiency but require lower labor intensity. X-ray pipeline crawlers are mainly used in petroleum pipelines, natural gas pipelines, thermal pipelines, etc.


2 Main charateristics

2.1 Unlike controlling the equipments via listening to sounds, manipulators can control the exposure moments and manipulate the X-ray pipeline crawlers to move forward or backward via magnetic orientator.

2.2 Magnetic locators have the following features: higher positional accuracy, strong penetrability, and higher stability. The magnetic transmitter is equipped with electric display.

2.3 The X-ray pipeline crawlers can display the voltage of the battery and directly judge the use of the battery.

2.4 The X-ray pipeline crawlers’ software is written with fault codes. Please refer to the fault code table to detect equipment malfunctions.

2.5 The X-ray pipeline crawler has smaller size, lighter weight, and it is more convenient for transportation and operation.

2.6 Equipped with all kinds of protection functions, including encountering water protection, 20 minutes no one operation protection, etc.

2.7 Users can replace the controller, the circuit board, and other parts easily due to modular design.

2.8 The generator adopts a small 2005 portable circumferential cone target flaw detector: the controller and the head of the machine are separated, which is more convenient for users to replace, debug, and test. If the generator is equipped with the controller, the whole set can be used as a portable flaw detector.

2.9 The crawler is equipped with false load, and the time is set for 0.2 minute. The crawler can simulate the real load working, such as exposure, moving forward or backward without connecting pipe head. This function enable users to learn how to locate and determine the fault.

2.10 The lengthening shaft adopts keyless connection, which is more convenient to replace.

2.11 The magnetic receiver has 8 gear ranges, which satisfy the requirements of different diameters.


3 Main technical parameters:

Crawler modelHXPC-100B1X
Applicable pipe inner diameterΦ400-1100 mm
Cleaning pipe optimum climbing slope12°
controlling methodMagnetic positioning
output voltage150-250 kv
Output current3 mA
exposure time0-3 min
positioning accuracy±5 mm
Travel speed12 m/min
Battery voltage / capacity108V/7AH,108V/12AH
Non-exposure walking distance2000m
Applicable wall thickness≤34mm
Crawler Total length mm2100(car body1100mmshoe550mm)
Driving modeSingle drive
focal spot size2.0*2.0
X-ray radiation angle360°*30°
Operating ambient temperature-20°C to +75°C
storage temperature0°C to +60°C
Applicable environmental humidity≤85%
Battery box weight21Kg,42Kg
Generator weight13kg
Climbing weight30kg
The turning radius of the crawler7D
Generator typeHUATEC XXGH-2505

4 The composition of the crawler


#system compositionquantityremarks
1Crawler (car)1 unit
2X-ray generator1 unit
3battery2 cases
4battery charger2 unit
5Magnetic positioning transmitter1 unit
6Magnetic positioning receiver1 uni
7Magnetic positioning charger1 unit
8Lengthening axis1 set6
9Wheel (large)1 set6
10Wheel (small)1 set6
11Extended support plate1 set2
12tool1 set
13instructions1 copy
14assembly drawing1 set
15Fault comparison table1 copy

China 400-1100mm X-Ray Pipeline Crawlers 250kv 17ah Ndt X Ray Equipment supplier

400-1100mm X-Ray Pipeline Crawlers 250kv 17ah Ndt X Ray Equipment

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