Line Speed 4-6m / Min Standard Cable Tray Roll Forming Machine Chain Drive For Construction

Line Speed 4-6m/min Standard Cable Tray Roll Forming Machine Chain Drive For Construction

Main feature

Cable tray roll forming machine production line including the decoiler, guide device, straighten rollers, main roll forming machine, hydraulic system, PLC control system and ran-out tables. Our cable tray roll forming machine line with the computer control system. Just need to program in the computer the piece and length you need, then the roll forming machine produces it automatically. The machine is easy to operate, and operate stably.

Working flow

Uncoiling---Leveling---Storage---Feeding---Punching and Cutting---Roll forming---Output table

Technical parameters

1). 5 Tons Uncoiler

Weight capacity: 5 Tons

I.D: 508mm

Motor Power: 5.5KW

Hydraulic System Power: 5.5KW

2). 5 Roller Leveling Device

2 Rollers pinch feeding, 5 rollers leveling

leveling roller diameter: about Φ 90mm

Leveling roller material: high grade 40Cr

Heat treatment of leveling roller: surface Hi-frequency quench treatment

Leveling motor power: 5.5KW

3). Servo Feeding Device

Servo motor power: 2.2KW

Servo motor brand: YASKAWA (JAPAN)

To exact accurately feed the sheet into punching machine according to the set program

4). Hydraulic Pre-Punching Machine

Punching mould material: Cr12 Mov

Blade Material: Cr12 Mov

Punching Power: 11KW

5). Main Cable Tray Roll Forming Machine

Forming material thickness: 1.5-2.5mm

Forming material: Carbon Steel

Machine Frame: high grade steel welded and tempering treatment

Shaft Material: 40Cr high grade Steel tempering treatment (HB220-260)

Shaft Diameter: Φ 70mm

Bearing: HRB bearing ( Top Chinese brand )

Roller Material: high grade GCr15 steel, and roller surface with hard chrome 0.05mm

Forming Station: About 18 stations

Forming Speed: 10-15m/min excluding punching / cutting time

Forming Motor: 22KW

Size adjustment: automatic adjustment

Drive type: Chain Drive

6). Hydraulic cutting

Cutting type: Hydraulic Post-cutting after roll forming,

When Cutting, Machine stop

Cutting blade material: Cr12Mov, Quench treatment, HRC58-62

7). PLC Control System

The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.

Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.

8). Run Out Table

Form: Steel welding structure, no-power exit rack

Quantity: 1 piece

Main components

Machine pic

Profile drawing

Our service

Designing:

After order confirmation, we start to design the machine, such as the basement, structure, rollers, shafts, power, cutting device, programs and so on.

Making:

The main parts, like rollers and shafts are produced by ourselves. We have several high-precision CNC lathe and other kinds of new machine tools, so that the quality and precision can be controlled.

Assembling:

The machines are assembled by technicians with years of experience, which can help workers improve the production efficiency and machine’s quality.

Testing:

Raw material of different specifications are prepared for testing. And during test, long enough material is used. Because if the material is not long enough, some defects can not be exposed.

Delivery:

Machine will be fixed inside container by steel wire, in order to make sure it won’t move during transportation and avoid any kinds of damage of machine and container.

Main features

Company introduction

We are located in Jiangyin city, Jiangsu province, specializes in manufacturing various types of high speed, high precision roll forming machines, with more than 20 years’ experience. It has gained highly praise by customers from all over the world, due to top quality and competitive price of the products. Company principle: top quality, low price.

We a professional manufacturer of cold forming equipment (especially high difficulty cold formed steel), wins the trust of customers by its honesty, pragmatic operation philosophy, advanced technology, innovative design thinking, excellent quality, superior after sales service, competitive price, etc.

Main products

We mainly produce all kinds of roof/ wall tile roll forming machine, C purlin, Z purlin, C&Z interchangeable purlin roll forming machine, uni channel forming machine, rack shelf roll forming machine, guardrail roll forming machine, cable tray roll forming machine, metal deck roll forming machine, down pipe roll forming machine, rolling shutter door roll forming machine, auto stacker, EPS/PU sandwich panel production line, slitting line, cut to length line, tube mill, etc, mainly in construction use.

After sale service

1). Engineer will give free training lessons to labors in buyer’s factory.

2). The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 for engineer per day.

3). During this guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, we will provide the buyer spare parts at cost price.

4). We will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.

Photo of the Factory

Our clients