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Starch centrifugal separators for pre-concentration starch , separation of starch and gluten
1.Product overview
People will crash and separate the mature crops depend on their
physical properties , then obtain starch . So the starch separator
is the key in the process of starch extraction .
In the starch separation process , the separator rotates in high
speed then creates the centrifugal force , so the separation
efficiency is improved . At the same time maximize the production
efficiency . We devote ourselves to make Juneng starch separator to
the most professional and efficient in starch processing industry ,
it collects all the advantages of various separator such as small
vibration , large capacity , stable running and so on . It ' s
mainly used in pre - concentration starch , separation of starch
and gluten , concentration of gluten ( protein ) , clarify of
process water in the after step and so on .
2.Product Description
The starch separator is the key in the process of starch
extraction. As people will crash and separator the mature crops
depend on their physical properties, then obtain starch.
In the starch separation process, the separator rotates in high
speed then creates the centrifugal force , so the separation
efficiency is improved. At the same time maximize the production
efficiency.
We devote outselves to make Juneng starch separator to the most
professional and efficient in starch processing industry, it
collects all the advantages of various separator such as small
vibration, large capacity , stable running and so on.This series
nozzle starch separator are widely used in the maize starch
industry, including primary starch separation, gluten thickening,
millistream thickening and middlling concentration .
The starch separator bowl is available in PS,GT, MST, CL structures
with different disc spacing.
PS main separation,MTS pre-inspissation,GT gluten,CL cleaning inspissation
3.Technological parameters
Model | Throughput capacity (T/H) | Max.bowl speed(RPM) | Motor power(KW) | Weight (kg) |
DPF445 | 20-35 | 4500-5200 | 30 | 1400 |
DPF520 | 25-45 | 4650 | 37 | 1550 |
DPF600 | 30-60 | 2850-4800 | 75/55 | 3500 |
DPF800 | 22-115 | 2750-3300 | 132/110 | 7800 |
DPF935 | 45-225 | 2250-3050 | 250/220 | 11000 |
DPF960 | 45-250 | 2250-3000 | 250/220 | 11500 |
DPF1000 | 45-300 | 2250-2950 | 300/220 | 12000 |
DPF1170 | 50-500 | 2200-2800 | 315/250 | 15000 |
1, Large production capacity and regulation range, good separation
results.
2, The diameter of drum and disk is big, it have biggish separation
space and sedimentation room, the time that material stay in the
drum is long, i.e. the treatment time is long, therefore it improve
the separation effects and increase the processing capacity.
3, Make use of internal circulation, which can improve the
separation effects and concentration of heavy phase. (Underflow
thickness can highest achieve to 20Be) After the heavy phase go
through nozzles, then the heavy phase discharge out from volute.
While the heavy phase go through the bottom of volute, some of
heavy phase go back to the heavy phase zone(in the drum) for second
separation by passing the refluent pipe, by which it can improve
the separation effects and concentration of heavy phase. This
machine operate conveniently and stably.
4, Drum adopt upper lifting type configuration, stable operation.
There is no material leakage, no pollution in vertical shaft system
and easy maintenance. Easy to take out the drum.
5, Long-term continue operation, little stop, stable operation.
Don't need to wash the drum and disk frequently.
6, Outer-block nozzle is easy to wash and needn't disassembly the
disk. Large nozzle diameter and excessive nozzle quantity , uneasy
block;
7, Using imported SKF bearing, the bearing can bear large capacity
and has a long-term life-span. Adopt oil pump can supply the oil
continuely and controlled by PLC automatically, so make the
lubricate safety and credibility.
8, The vertical shaft is bi-support even intensity balanced
framework, therefore it have great fatigue resistance and good
under stress condition.
9, Great load capacity of strap. And the life-span is long. Easy to
change the strap, don't need to disassembly the vertical shaft. The
strap is tensioned by spring, don't need to regulate the strap
after start-up, stable under stress, no skidding, which improve the
life-span of strap.
1. Material Test Report 2. Magnetic Particle Examination
3. Nondestructive Examination 4. Liquid Penetrant Examination
5. Dynamic Balancing Test 6. Radiographic Examination
6.Company information and certification
6.1 Company Profile
Juneng Group is a large scale manufacturer of industrial products in China. This group principally engaged with the in-house research & development as well as manufacturing of various industrial filters, separators , centrifuges and pumps.
The Company is proud to be the leader in such industry with approximately 90% domestic market share in Oils & Fats industry, Chemical industry, Pharmaceutical industry, Beverage industry, Petrol-chemical industry, and now is one of the well-known producers and suppliers in World .
The Company now has its three production bases with a total capacity of 280,000 square meters in Nanjing city and Yixing City , permanent workforces not less than 1500 people and the production line is well equipped with more than 2000 inits of advanced production equipment and test Instrumentation
6.2 Corporate Reputation
6.3 Our Team
6.4 Exhibition
We have attended various exhibitions during these years, such as ACHEMA, AchemAsia 2019, ProFood Tech --The Food & Beverage Processing Event, 21st Interphex Week Japan, Spring and Autumn Conton Fair and other domestic fairs.