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Speed and productivity are critical factors in the efficient operation of Single Facer Corrugated Machines. Manufacturers and packaging businesses strive to enhance production rates without compromising quality. This article explores the key considerations and techniques for optimizing speed and productivity in Single Facer Corrugated Machines.
Single Facer Machine Specification
Working Width | 1200mm-2500mm | |
Heating Method | Steam/Electric/Oil heating (optional) | |
Speed | 100m/min, 150m/min, 180m/min, 200m/min, 220m/min, 250m/min | |
Compress-Air Pressure | 0.4-0.9MPa | |
Flute Type | Standard flute | UV flute |
Standard spec. | A,B,C,E,F | |
Corrugated Roller Diameter | φ280mm, φ320mm, φ360mm, φ380mm, φ405mm | |
Wall Thickness | 130mm | |
Type | Fingerless/Cassette/Vacuum absorb |
*Machine's specification is subject to the final confirmation of seller and buyer.
Machine Capacity and Design
When aiming to maximize speed and productivity, selecting a Single
Facer Corrugated Machine with an appropriate working width and
production capacity is crucial. Ensure that the machine's
specifications align with your desired output and workload. An
adequately sized machine allows for efficient processing of
paperboard, minimizing downtime and maximizing production rates.
Efficient Roll Changes and Setup
Reducing setup and roll changeover times significantly impacts
productivity. Single Facer Corrugated Machines with quick and
user-friendly roll change mechanisms enable operators to perform
rapid roll swaps, minimizing idle time between production runs.
Additionally, efficient setup features, such as pre-set flute
profiles and automated controls, streamline the process, allowing
for faster startup and reduced adjustment time.
Automated Control Systems
Modern Single Facer Corrugated Machines incorporate advanced
control systems that optimize production speed and quality. These
systems enable precise control of parameters such as temperature,
pressure, and adhesive application. By automating key functions and
ensuring consistent operating conditions, these machines minimize
human error, improve efficiency, and contribute to higher
production rates.
Proper Maintenance and Servicing
Regular maintenance and servicing play a vital role in optimizing
speed and productivity. Well-maintained machines experience fewer
breakdowns and operate at peak performance levels. Implementing a
comprehensive maintenance schedule, including routine cleaning,
lubrication, and inspection of critical components, ensures smooth
operation and reduces the risk of unplanned downtime.
Operator Training and Efficiency
The proficiency and skill of machine operators significantly impact
productivity. Thorough training on machine operation, maintenance
procedures, and troubleshooting techniques enhance operator
efficiency. Equipping operators with the necessary knowledge and
skills to handle the Single Facer Corrugated Machine optimally
enables them to identify and address issues promptly, leading to
improved productivity.
Achieving optimal speed and productivity in Single Facer Corrugated
Machines requires careful consideration of machine capacity,
efficient roll changes and setup, automation, maintenance
practices, and operator training. By implementing these strategies,
manufacturers and packaging businesses can enhance their production
rates, reduce downtime, and improve overall operational efficiency.
Optimized speed and productivity contribute to meeting tight
deadlines, satisfying customer demands, and maintaining a
competitive edge in the market.
The corrugated 48CRMO alloy steel is used, and the surface hardness of the heat treatment is above HV1200.
The corrugated roller module is separated from the entire machine,
which can be replaced by the overall lifting and replace the ascent
type at any time.
The adhesive and fixed paste are designed as a group guide track
and disassembling to shorten the maintenance time.
The main transmission of the frequency conversion motor, the
independent driver box, and the three -axis transmission, which
controls the acceleration of the corrugated machine by the
inverter, and achieves a communication interface to achieve energy
-saving effects in the future.
Both the corrugation roller and pressure roller bearing are high
-temperature lubricating fat to ensure long bearings and smooth
operation.
The closed gear transmission oil is soaked, the noise is small, the
operation is stable, and the life of the gear is long.
The host is suspended, and the glue area is rotated to avoid drying
the roller surface.
Configure the spray device to adjust the humidity of the original
paper at will.
The corrugated roller is made of special alloy steel of 48CRMO
alloy steel, and the hardness is HRC58 ° -60 °
Oil lubricating gear box, low noise and universal transmission, and
also separate power. Main motor conversion control (optional).
The vacuum suction system can provide a perfect flute shape even at
high speeds, and the explosive volume controller is equipped.
The bearings of corrugated rollers and pressure rollers are
lubricated by high temperature lubricating oil.
The surface of the bonding roller is carved and chrome -plated by
special mesh patterns. Automatic and periodic glue of glue unit.
Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located
in Dongguang County, Cangzhou City, Hebei Province.
We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,
2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team
composed of a group of young people with forward thinking, we can make a professional product plan for you
according to your product needs.
Our company's self-produced product lines include carton printing machines, carton die-cutting machines,
and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer
machines, Flute laminating machines, Single facer machines, etc.
If some related products you need are not produced by ourselves, with our mature product supply chain
system, we will also help you purchase products that satisfy you with the most competitive price and the
most guaranteed quality as the standard.
In addition to our own foreign trade business, our factory also cooperates with many trading companies,
so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and
the European Union, and are well received by the majority.
There are also many brand&branded manufacturers among our customers, these factories are very relieved
to entrust the production of some products to us, which is enough to show that our quality and production
conditions are trustworthy.
Cooperate with us, benefit together!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county,
Cangzhou city. Welcome to visit our factory!
We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Q: How many languages does your machine support?
A: Our machine supports all the languages.
Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small
machine like manual stitching machine, manual
banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting
machine, automatic stitching machine etc, it usually takes
around 35-50 days to produce.
Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up
from airport, and will provide accommodation.