High Speed PU Sandwich Panel Production Line

High Speed PU Sandwich Panel Production Line For Steel Roll Forming Machine

Primary technology parameters of PU sandwich panel product line

• Production Material(mm):(0.25-1.0)×L, yield strength≤G300 Colored steel
• Production speed:4-8 M/min
• Production type: totally continuous production with PLC controlling
• PU foam thickness: 25-100mm
• Composite structure:position fixed by double rubber tracker
• Foaming system: totally automatically continuous foaming, quantity of foaming could be stepless adjustable
• Power of production ≥ 22KW
• Total power ≥ 35 KW
• Cutting:pneumatic piston driving, non-stop cutting via sliding table
• Electronic controlling system: full-frequency PLC controlling system

Specification detail of machine

1.Two sets of un-coiler:

It is Automatic and hydraulic, can be used to uncoil steel coil which is maximal 1300mm's wide, no more than 8 ton's weighty and steel coiler's inner diameter is about 500mm.

2.Three sets of roll forming machine

• Function: Roll forming for the profiles of PU panel
• Use the welding H-beam, motor driver, sprocket chain driving
• Technical data: Material of roller NO.45forged steel, with digital controlled procession,plated with hard chrome on surface of forming rollers.

3.PU Sandwich foaming line

• Two sets of conveyor rack: up conveyor is about 24m, down conveyor is about 30m.They lead the steel sheet from the roll forming machine to preheating room and to foaming,to cutting.
• One preheating room: It is built by heat-insulation material, and it could heat up the steel sheet to 25-38 by heater.
• One set of PU two component Liquid mixing and injecting section for foaming : it adopt Chinese high pressure pump. It have the temperature control system and material-level monitoring system. The tank of the material is about 150L. Two tanks.
• Foaming and double rubber device include motor driver system to make panel.
• The width of belt board is 1250mm, the range of adjusting distance between upper and lower frame belt board: min 25mm, max 200mm. And the range of adjusting thickness of sandwich panel :30mm,50mm,100mm.(30-50 for celling , 50-100 for wall)

4.Panel automatically cutting system

• Cutting machine can move 2500mm longitudinally along product line,fly saw of the cutting machine can move transversely 1900mm, Cutting machine moves longitudinally and transversely along the slide way.
• Cutting machine adopts one-side blade band saw manner, cutting and revolving after cutting. The cutting saw can revolve, so cutting in two directions is realizable.
• There is panel tight-pressing system (pneumatic) in the cutting machine.
• There is location limiter to limit longitudinal and transverse motion of cutting machine.

5.Electric control system

• The control system adopt the touch screen , PLC , module control and transducer,the control system adopt Panasonic(JAPAN) product.
• There one control platforms and electric trunk by which operating and controlling the electric motors and all motions (including hydraulic and pneumatic) in the product line.
• Intercalated appropriate amount of portable switch on the product line, so manual operation get convenient.
• Alarm and emergency stop system should be installed in the product line in case accident happens.

Working flow

Coiler loading → adjustable feeding guide → steel panel forming → steel sheet feeding guide → PU foaming → PU panel conveyor → non-stop cutting

We, Wuxi Jianyang Technology Co., Ltd, China leading expert in designing and manufacturing roll forming machines. We use and produce high-technology utilizing the most available robotic and automatic techniques. Every work is uncompromisingly designed to improve our clients' competitiveness and productivity.

Since 1990s, the market for steel structure building industry boomed. With fast development, very short period for construction and beautiful external appearance, as well reasonable price was occupied in the market of building industry. We invest more on developing roll forming machine such as Metal roof &wall panels machines, C&Z purlin machines drywall Stud-track forming machines , Metal decks machines , K span forming machines, Guard rails forming machines , Downspout and gutter forming machines and so on.

We continuously provide the most valuable automatic roll forming solutions to all around the world. Our modern manufacturing facilities utilize the latest high-tech production machinery, including plasma/flame cutting machine tools, auto welding stations, machining centres, and paints line. We care most of environment-friendly in the mean while of factory designing.

We apply proven experiences and innovative solutions to our products and services. We won a good reputation by our tremendous efforts and strategic adjustment in accordance with clients' real-time requirements.