Stainless Steel Digital Anilox Roller Cleaning Machine With Power Adjust 6KW

Stainless Steel Digital Anilox Roller Cleaning Machine With Power Adjust 6KW

Anilox Roller Cleaning Equipment Stainless Steel Digital Anilox Roller Cleaning Equipment With Power Adjust

Printing Industry

Anilox RollersAnilox rollers range from containing 250 lines per inch to 1100 lines per inch and require a microscopic clean. Ultrasonic cleaning is one of the only methods that will effectively clean all the individual microscopic ink cells on the anilox rollers. How much time and frustration is wasted in maintaining ink density on anilox sleeves and rollers? Cleaning anilox rolls and sleeves regularly with ultrasonics can save on down time, achieve a faster production time as a result and offer a payback on the machine investment in a very short time.As a result of all the research a range of machines uniquely and specifically designed for this application has been establishment by Industrial AGSONIC . There are models for narrow web and wide web rollers.
Industrial AGSONIC has also developed a range of ultrasonic cleaning chemistries to use with both steel and aluminium sleeves and rollers. All inks water, solvent and UV based inks can be cleaned very quickly and efficiently with ultrasonics.Ultrasonic Cleaning Systems
Ultrasonic is sound energy that creates cavitation when introduced into a liquid. The cavitation is caused by pressure differentials, producing tiny microscopic bubbles that implode at very high temperature, very high pressure and very high speed resulting in a cleaning action on the surface of the anilox roll. Ultrasonics is the only method that cleans the cells right down to the bottom of the cell. No other cleaning method can achieve this thorough cleaning effect. Using ultrasonic cleaning systems at higher frequencies will not cause cell damage in any way. Using ultrasonics to clean anilox rolls and sleeves will save time and money, achieve quicker production times by reducing down time during a production run.Ultrasonics at the higher frequencies has proven to be the most efficient way of cleaning anilox rolls and sleeves without any damage to the equipment.Chemical Cleaners

As peculiar your printing system may be, and regardless of the quality and printing inks used, AG SONIC provides a cleaning solution that minimizes your ink consumption and its internal rejections for quality.

We specialize in the cleaning of anilox cylinders, and all types of printing tools and rollers, as our solution is focused on the specific softness required by each type of material.

Cleaning Commercial Printing Equipment with Ultrasonics

Improve your printing production time and extend the life of your anilox rolls and sleeves with the regular use of ultrasonic cleaning.

Using ultrasonics is one of the only ways to clean the individual microscopic ink cells on rollers. To efficiently and effectively clean these and other printing parts, AG SONIC has developed methods that are able to be used with both aluminium and steel sleeves and rollers, as well as with all inks (including water-, solvent- and UV-based inks).

Ultrasonic cleaning saves money and minutes, resulting in faster production times. This cleaning method is effective at gently eliminating contaminants in the hard-to-reach spots of even the most intricate parts, extending their lives.

Brief introduction:

- with Heater and Timer

- motor rotation system

- adjustable power (control by generator)

- adjustable temperature

- tank made of 2MM Thick 316L stainless steel, good resistant to highly acid, alkaline

Machine with the rotation system:

Tips for Cleaning Dirty Rollers Using Ultrasonic Anilox Roller Cleaners

Ultrasonic anilox roll cleaner is the most efficient device and method for anilox roll cleaning. This is a tested and proven method for cleaning most of the components which are tough to be cleaned in a normal way.

As Anilox Roll ultrasonic cleaning technique is a fastest method that cleans up to 90% of the product, this is widely used strategy all around the world. Additionally there is no need to let the people watch the cleaning process as the ultrasonic anilox roller cleaning device which is employed for the task, handles it all on its own and provides labour saving benefits.

An ultrasonic anilox cleaning machine reaches to the depth of the roller and clears any residues of the ink or liquid from the holes, cervices, internal chambers which is nearly impossible to be cleaned efficiently with any other device.

The waves of ultrasonic go through the microscopic cell openings disturbing the cleaning liquid deep in the cavities of the cell to remove the settled and dried ink from every bottom corner of the roller.

How to get best Cleaning Effect For Anilox Roll

To get the best cleaning results, it is recommended to make use of a heated cleaning solution in an ultrasonic anilox cleaner which is specifically formulated for the cleaning task at a specific temperature, recommended by the industry experts.

As ultrasonic anilox roll cleaner are mainly designed for anilox rollers, proper care need to be taken to prevent any damages.

These cleaners provides a pre -determined frequency operated on its own with low voltage supply which maintains a stable distribution split from a line fluctuation which results in a hot spot being shifted up and down to prevent the damage due to the concentration of the power at one point on the roller.

Features of the machine:

•Low maintainence machine

•Heavy duty cleaning systems

•Chemical friendly- SS Rust proof body

•Industrial guage farication, build to last

•One year warrenty on any manufacturing defect

•Completely customized to suit the cleaning requirement

•Less human interfearance and less scope of error

•Accurate and uniform cleaning everytime

How the System Operates:

The system operates in the following manner:

• Parts are placed into the tank using the included stainless steel basket or other holding fixture.
• Once submerged, the START button is pressed, and the cover is closed. The ultrasonic system turns on, and the filter system turns off automatically. Parts are cleaned with the CROSSFIRE ultrasonic system at this time.
• The system will automatically turn off upon completion of the cycle.
• Operators can then return when the parts are clean.
• The cover is opened and the batch of parts is placed onto the basket rest. Dripping liquids are directed back to the ultrasonic cleaning tank
• What is Ultrasonic Cleaning

In a process termed "cavitation", micron-size bubbles form and grow due to alternating positive and negative pressure waves in a solution. The bubbles subjected to these alternating pressure waves continue to grow until they reach resonant size. Just prior to the bubble implosion, there is a tremendous amount of energy stored inside the bubble itself. Temperature inside a cavitating bubble can be extremely high, with pressures up to 500 atm. The implosion event, when it occurs near a hard surface, changes the bubble into a suction jet about one-tenth the bubble size, which travels at speeds up to 400 km/hr away from the hard surface. With the combination of pressure, temperature, and velocity, the jet frees contaminants from their bonds with the substrate. Because of the inherently small size of the jet and the relatively large energy, ultrasonic cleaning has the ability to reach into small crevices and remove entrapped soils very effectively.

What is cavitation?

"Cavitation" is the rapid formation and collapse of millions of tiny bubbles (or cavities) in a liquid. Cavitation is produced by the alternating high and low pressure waves generated by high frequency (ultrasonic) sound. During the low pressure phase, these bubbles grow from microscopic size until, during the high pressure phase where they are compressed and implode.

What is Degassing?

"Degassing" is the initial removal of gases present in the solution. Non removal or "trapped Gas" in the cleaning solution leads to gaseous cavitation where bubbles cannot effictivly form, useful cavitation occurs after gasses have been removed from the cleaning solution, leaving a vacuum in the formed bubble. When the high pressure wave hits the bubble wall, the bubble collapses; it is the energy released by this collapse that will assist a detergent in breaking the bonds between parts and their soils.

How do I "Degas" my ultrasonic Cleaner?

A. Once filled with water the ultrasonics should be left operating for a few minutes so that excess air is driven from the liquid. Tiny bubbles will be seen to rise to the surface but this is gaseous cavitation and not suitable for cleaning. At the end of the de-gasing period, a hissing sound and a churning of the liquid surface (cold boiling) should occur indicating vaporous cavitation

AG SONIC technology limited Is dedicated to manufacturing systems of many types and styles which include small table-top systems, large single-tank systems for injection molds are other large parts, oil filter and metal tape washers, aerospace parts washers, multi-stage machines which include cleaning, rinsing, and drying, automation systems, and custom equipment designed specifically for your needs

Product offered:

● Household ultrasonic cleaner

● Tabletop ultrasonic cleaner (mechanical series, digital series, power adjustable series)

● Industrial standard ultrasonic cleaning machine

● Customized ultrasonic cleaning machine

Service offered:

Our customers Are Our Focus

We are committed to understanding and interpreting the complex demands of our customers. By ensuring we have complete control of all our processes, we have the flexibility to provide cleaning solutions to meet individual customer requirements and standard to delivering innovative ultrasonic cleaning solutions to meet your requirements. We forge long lasting relationships with our customers and distributors, generating superior and robust partnerships.

Our Market:

We sell ultrasonic machines to worldwide countries, and our professional team will offer you the best after-sales service. We believe after-service is as important as quality and price.