High Defination Lead Edge Flexo Printer Slotter Machine
This machine is composed of paper feeding, printing, die cutting,
stacking, etc. It can complete the printing and die cutting of
three-layer and five-layer corrugated cardboard at one time.
1. Wall panel thickness 50mm, material is HT250, process: medium
frequency tempering internal stress, increase wall panel density,
hardness, strength, toughness, and conductivity, artificial aging
treatment, large processing center pair processing, high strength,
High precision, never deformed.
2. The transmission system adopts large helical angle helical gear
transmission, which has low noise, enhances the strength of the
gear, and improves the transmission stability of the gear. All
transmission gears are made of 40CrMnTi high-quality alloy steel,
which is quenched and tempered by high-frequency quenching, super
hard processing and fine grinding. It has high strength and
durability. The whole machine adopts closed spray lubrication and
oil balance device to ensure the gears are highly lubricated
forever.
3. The bearing adopts international imported high quality
brand-name bearings. One by one inspection, qualified to enter the
warehouse.
4. Each unit is electrically connected and equipped with an alarm
bell. When the clutch is engaged, the bell is continuously alerted
to ensure the safety of the operator. The units can collide with
each other during the wrong operation.
5. Each unit has an automatic zero return system, and a small
amount of cardboard can be sent to the correct size to reduce the
waste of cardboard.
6. The whole machine is beautiful in appearance and soft in color.
The modular design allows you to increase or decrease each unit
arbitrarily.
7. The motor uses a variable frequency speed control motor. The
electrical appliances adopt Schneider and Chint brand-name
products.
8. Pneumatic components: The cylinder adopts Zhejiang “Sanzheng”
brand-name cylinder, the solenoid valve adopts Guangzhou “Yadeke”
brand-name products, and the diaphragm pump adopts Zhejiang
“Desheng” brand-name products. The rubber roller adopts the
high-quality rubber roller produced by Baoding Jinghui Rubber
Roller Manufacturing Co., Ltd.
9. The ceramic anilox roller adopts high-quality ceramic anilox
roller produced by Jiangsu Haili Company.
Equipment Feature
The whole process of vacuum adsorption transmission, using 5.5KW
high-efficiency energy-saving frequency conversion motor, all
ceramic adsorption paper feed wheel, the paper feeding is accurate
and smooth. 0 pressure does not hurt the cardboard.
Servo die cutting is equipped with German Rexroth servo motor and
independent servo die cutting.
The ink transmission system is designed to be reformed. It adopts
imported motor with cross link shaft and gear transmission to
reduce noise, enhance the tightness of the transmission, improve
the running speed and stability of the machine, and improve the
printing precision and overprint precision.
The machine is evenly inked, the ink volume is controllable, the
ink is prevented from overflowing, and the exterior of the ink path
is clean and hygienic; and the ink-deficient alarm device is
provided to prevent damage to the rubber roller due to lack of ink,
and the waste product productivity can be effectively reduced.
Each unit is equipped with a contact flow type oil level balancing
device to prevent the lack or overflow of oil in individual units.
Lead edge
1, machine clutch
1) The electric control machine is equipped with an alarm bell, and
the bell is continuously ringed during the journey to ensure the
safety of the operators.
2) The drive shaft is equipped with a friction clutch to avoid
malfunction and damage the machine.
3), pneumatic interlocking device.
4) The main motor starts to protect the device. After the units are
closed, each group is pneumatically locked and equipped with a
total locking cylinder, which can make the units and the bottom
rail lock together. When the cylinder is not locked, the main motor
cannot start running; when the main motor is running, the locking
cylinder cannot be opened.
1), matching leading edge paper feeding system, high-precision
paper feeding, intelligent and controllable paper feeding time. It
can transport hard cattle cardboard and three, five and seven
layers.
3), vacuum adsorption paper feeding, to overcome the difference in
the degree of bending of the cardboard, to ensure smooth paper
feeding.
4), the side baffle electric adjustment, the front baffle gap
manual synchronous adjustment, the rear baffle position electric
adjustment.
5), separate sheet feeding device (you can choose continuous or
separate sheet feeding).
6), the planned production quantity can be set. When the plan is
completed, the system automatically instructs to stop feeding and
send a warning signal. The paper feeding unit is equipped with a
PLC color touch screen, which displays the phase setting of the
printing and die cutting section, and can set and display the
production quantity to the single alarm.
3. Vacuum cleaner
1), equipped with high-quality brush, and equipped with a vacuum
device, can remove impurities on the printing surface of the board
to improve printing quality.
4. Transfer paper feeding system:
Passing paper feeding adopts high-efficiency energy-saving
frequency conversion motor, vacuum adsorption, all-ceramic
adsorption paper feeding wheel, and the paper feeding is smooth and
fast.
5, automatic zero device
1) The paper feeding unit, printing unit and die cutting unit are
electrically reset to zero.
2), the general carton uses the automatic zeroing device, the test
can be adjusted to the correct position with less sheets, reducing
the waste of cardboard.
Printer Unit
1, printing roller
1) Printing roller ¢ 405.6 (including diameter ¢ 410)
2) Seamless steel pipe material, surface grinding, hard chrome
plating.
3) Balance correction and smooth operation.
4) Ratchet fixed coil plate shaft, full-hanging grooved hanging
plate. It is equipped with a hanging correction function, which
saves the hanging time and improves work efficiency.
5) When loading and unloading plates, the electric control of the
foot switch is reversed.
6) Phase adjustment: The printing roller is equipped with automatic
zero return device, and adopts PLC multi-function touch screen
control, touch screen man-machine interface, click to enter the
plate roller phase adjustment interface; with automatic zero
return, automatic plate and preset print position, etc. Features.
7) The axial adjustment is electric adjustment, and the adjustable
distance is 10mm each.
2, embossing roller
1) High-quality seamless steel pipe, which is made by deep hole
boring and boring.
2) The outer diameter of the stamping stick is ¢154mm.
3) High frequency hot loading, double disc welding.
3) Balance correction, remove the centrifugal force and run
smoothly.
4) The embossing roller gap dial shows electric adjustment, the
adjustment range is 1-11mm, and it is connected by the cross
slider. When adjusting, the transmission gear will always ensure
the correct position to engage.
3. The ceramic anilox roller adopts Jiangsu Haili Company to
produce high-quality ceramic anilox roller, and the cable can be
selected from 350-600 lines/inch.
1) The outer diameter of the net stick is ¢212mm.
2) The dots are consistent and the ink is evenly distributed.
3) The anilox roller gap dial shows electric adjustment, the
adjustment range is 1-8mm, and the cross slider is used for
connection. When adjusting, the transmission gear will always
ensure the correct position to engage. (The cross slider is a
bearing type cross slider)
4) Pneumatic lifting net roller prevents the ink from drying out
when the printing plate is repeatedly inked and the machine is
stopped for a short time.
5) This machine adopts the domestic famous brand Guangdong Keruo
stable scraper system.
4, the ink chamber
1) It is made by Guangzhou Kerou Machinery Equipment Co., Ltd.
2) Innovative chamber fluid dynamics and ink seal design, good ink
transfer effect, and more ink saving.
3) Air pressure or cylinder adjustment lock, scraper wear
automatically compensates, so that the anilox roller and the
squeegee fit better to obtain the best squeegee effect.
4) All-round installation design can replace any old-fashioned
rubber roller or single scraper system.
5, ink system
1) Ink is applied by pneumatic two-way diaphragm pump, the ink
supply is stable, and the operation and maintenance are simple.
2) Ink cup to prevent ink splashing and venting,
3) Stainless steel ink fountain, automatic cycle cleaning and
automatic inking.
4) The equipment is equipped with an ink-deficient alarm system,
which has high and low liquid level detection. If the ink quantity
is insufficient, the alarm bell will be automatically sounded, and
the ink quantity will be fully suspended.
Slotter Unit
A. Pre-pressure wheel (outer diameter φ198mm)
1. The upper and lower pre-pressing axles are seamless steel tubes
with an outer diameter of φ130mm. The surface is polished once
before plating and after plating, and the shaft is matched with
five sets of pre-pressing wheels;
2. The outer pressure wheel is wrapped with the superior rubber,
which does not damage the cardboard. The superior glue and the
crimping seat adopt a detachable structure for easy replacement;
3. Pre-press wheel gap, computer can be adjusted, digital display,
adjustment range 0-12mm.
B. Pressure roller (outer diameter is φ294.11mm)
1. The upper and lower pressure roller shaft diameter is made of
seamless steel pipe, the outer diameter is φ150mm, the surface is
polished once before plating and after plating, and there are four
sets of pressure roller;
2. The outer pressure roller is wrapped with the superior rubber,
which does not damage the cardboard. The superior rubber and the
crimping seat adopt a detachable structure for easy replacement;
3. Press down the gap of the reel, the computer can be set to
adjust, digital display, the adjustment range is 0-12mm.
C. conveying shaft
1. The outer diameter of the upper and lower conveying shaft is
φ100mm, which is made of solid steel and is ground once after
plating.
2. The upper conveying wheel is covered with voltaic rubber, and
the lower conveying wheel is knurled, which can be quickly replaced
after being worn;
3. Electric adjustment of the upper and lower conveying wheel gaps.
Die Cutter Unit
1. Pressure roller
1) The shaft diameter is 85mm, seamless steel pipe, after two
grinding processes, the surface is plated with hard chrome and the
movement is stable.
2) The pressure dial wheel dial shows electric adjustment. The
adjustment range is 1-10mm. It is connected by the cross slider.
When adjusting, the transmission gear will always ensure the
correct position.
2, pad roller
1) Rubber pad roller Φ434.2 unknown mm (excluding superior rubber
pad)
2) Alloy structure seamless steel pipe processing and grinding,
hard chrome plating.
3) Youli rubber pad thickness 8mm. (outer diameter 450mm) width
250mm, under normal circumstances, 6 million times.