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LBW2000PC Vertical Automatic Insulating Glass Gas Filling Inside
Flat Press Multifunction Production Line
Structure and Function for Each Part
This production line is composed of feed section, washing and
drying section, transition and storage section, light inspection
section and spacer bar location section, outside assembly section,
inside flat press section, and storage section.
This line is controlled by PLC and realizes the automatic control
and frequency control of the motor speed of the whole line. It
adopts advanced assembly technique and solves the problems of
uneven press and misplacement of the glass. The assembly section
adopts limit switch and cylinder tank whose travel distance can be
adjusted, making the operation easy and the location precise and
the movement reliable.
There are two operation methods in the control panel: 'automatic'
and 'manual'. If the separate operation of each section or
maintenance is needed, the 'manual' operation method is needed.
Secotion1: Feed Section:
It is the first section of the line and its main function is to
transmit the glass to the washing and drying section.
LOW-E glass automatic diagnosis system can easily know whether
low-E glass putting is right or not. When is wrong, the alarm will
raise the alarm, and worker can change it immediately. This system
prevents the membrane of coating glass (especially the LOW-E glass)
from being destroyed, the glass input conveyor station is loaded
with the coating glass automatic diagnosis system, fully guaranteed
the correct washing and covering of the coating glass.
Section2:Washing and Drying Section:
Washing part:This part has three pairs of brushes (the material is
high -temperature nylon wire ) and a pair of sponge roller. The
brushes are driven by three synchronous motors separately and the
movement is stable. Three pairs of tubular rollers type of hair
brushes, use High Temperature Resistant and soft nature hair brush,
fully guaranteed the coating glass especially the LOW-E glass layer
stratification can't be destroyed.
Section3: Transition and Storage Section:
This section is used to transmit and store the glass to improve the
work efficiency.
Section4. light inspection section and spacer bar location section
This section is used to inspect the washing and drying quality of
the glass. The lights are put perpendicularly with the glass and
the back board is painted black. It is easy to check the washing
and drying effect. When the back end of the glass passes the
photoelectric switch, the transmission speed will increase
automatically.
Section5.Outside Assembly Section
These two wheels are controlled by Airtac cylinder, and they can
easily push the glass tightly together.
The sensor can easily know the glass position and stop at right
place when glass coming from the light and aluminum bar
installation section.
Section 6.Inside Flat Press Section
10.1 In this section, the back board is steel plate with spraying
plastic. Plate board is high density board with film, can be
waterproofed, non-deformation, can bear beat.
10.2 Adopts imported high quality vacuum generator, it can keep
pressure more than 0.8Mpa, and also can automatically adjust the
sucker's power, avoid glass falling down.
10.3 This section can be opened to check and maintain. There are
lifting up device, avoid misplacement of two or three glass,
especially for big glass. There are straight line guide rail, it
can guarantee glass press parallel with high accuracy.
Section7. Transition and Storage Section:
This section is used to transmit and store the glass to improve the
work efficiency
Technical paramete
Power Supply | 380V/50HZ 35Kw |
Dimension(LxWxH) | 21600x2800x3450mm |
Production quantity | 600-700IG units/8hs |
Max Glass Size | 2500x3000mm |
Min Glass Size | 300x400mm |
Washing Glass Thickness | 3-15mm |
Washing Glass Speed | 0-10m/min |
Insulating Glass Thickness | ≤48mm |
Transmission Glass Speed | 0-45m/min |
Compressed Air: | 800L/min |
Air Pressure: | 1Mpa |
Detail Photos
Installation: If the buyer needs, the seller will send one or two technicians
(one is electrical engineer, one is mechanical engineer) to install
the machines and help train the workers.
Warranty time: Usually one year. It is negotiable.
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