Product Details
10W UV Optowave Laser PCB Separator for Non-contact Depaneling
Method
PCB depaneling (singulation) laser machines and systems have been
gaining popularity over recent years. Mechanical
depanaling/singulation is done with routing, die cutting, and
dicing saw methods. However, as the boards get smaller, thinner,
flexible, and more sophisticated, those methods produce even more
exaggerated mechanical stress to the parts. Large boards with heavy
substrates absorb these stresses better, while these methods used
on ever-shrinking and complex boards can result in breakage. This
brings lower throughput, along with the added costs of tooling and
waste removal associated with mechanical methods.
Increasingly, flexible circuits are found in the PCB industry, and
they also present challenges to the old methods. Delicate systems
reside on these boards and non-laser methods struggle to cut them
without damaging the sensitive circuitry. A non-contact depaneling
method is required and lasers provide a highly precise way of
singulation without any risk of harming them, regardless of
substrate.
Challenges of Depaneling using Routing/Die Cutting/Dicing Saws
- Damages and fractures to substrates and circuits due to mechanical
stress
- Damages to PCB due to accumulated debris
- Constant need for new bits, custom dies, and blades
- Lack of versatility – each new application requires ordering of
custom tools, blades, and dies
- Not good for high precision, multi-dimensional or complicated cuts
- Not useful PCB depaneling/singulation smaller boards
Lasers, on the other hand, are gaining control of the PCB
depaneling/singulation market due to higher precision, lower stress
on the parts, and higher throughput. Laser depaneling can be
applied to a variety of applications with a simple change in
settings. There is no bit or blade sharpening, lead time reordering
dies and parts, or cracked/broken edges due to torque on the
substrate. Application of lasers in PCB depaneling is dynamic and a
non-contact process.
Advantages of Laser PCB depaneling/singulation
- No mechanical stress on substrates or circuits
- No tooling cost or consumables.
- Versatility – ability to change applications by simply changing
settings
- Fiducial Recognition – more precise and clean cut
- Optical Recognition before PCB depaneling/singulation process
begins.
- Ability to depanel virtually any substrate. (Rogers, FR4, ChemA,
Teflon, ceramics, aluminum, brass, copper, etc)
- Extraordinary cut quality holding tolerances as small as < 50
microns.
- No design limitation – ability to cut virtually and size PCB board
including complex contours and multidimensional boards
Specification
Laser class | 1 |
Max. working area (X x Y x Z) | 300 mm x 300 mm x 11 mm |
Max. recognition area (X x Y) | 300 mm x 300 mm |
Max. material size (X x Y) | 350 mm x 350 mm |
Data input formats | Gerber, X-Gerber, DXF, HPGL, |
Max. structuring speed | Depends on application |
Positioning accuracy | ± 25 μm (1 Mil) |
Diameter of focused laser beam | 20 μm (0.8 Mil) |
Laser wavelength | 355 nm |
System dimensions (W x H x D) | 1000mm*940mm *1520 mm |
Weight | ~ 450 kg (990 lbs) |
Operating conditions | |
Power supply | 230 VAC, 50-60 Hz, 3 kVA |
Cooling | Air-cooled (internal water-air cooling) |
Ambient temperature | 22 °C ± 2 °C @ ± 25 μm / 22 °C ± 6 °C @ ± 50 μm (71.6 °F ± 3.6 °F @ 1 Mil / 71.6 °F ± 10.8 °F @ 2 Mil) |
Humidity | < 60 % (non-condensing) |
Required accessoires | Exhaust unit |
More information welcome to contact us:
Email/Skype: s5@smtfly.com
Mobile/Wechat/WhatsApp: +86-136-8490-4990
Contact: Bunny
Company Profile
Shenzhen SMTfly Electronic Equipment manufactory Established in
2015,but its factory chuangwei is specializes in the sales PCB
depanel,PCB separate,PCB depaneling, PCB separating , PCB
depanelizer,PCB separator,PCB depaneler,PCB separater,PCB
depanelization,PCB separation, v-cut pcb depaneling,v-cut pcb
separator, Aluminium pcb depaneling,PCB separating,PCB punching
machine,Aluminium pcb separator, FPC punching machine,PCB/FPC model
punching machine,Touch screen sticking film machine,Hot bar solding
machine,Welding machine and distribution of production equipments
and accessories used in the Electronics Assembly Industry.
Chuangwei has been in business since 1999 and has gained a good
reputation for outstanding quality and customer service. Our
customer reference includes many of the home and abroad leading
product manufacturers and Electronics Service Providers
likeFoxconn, Foxlink. Jabil, Desay, Nokia, Olympus, Philips, Sony
etc.
Covering an area of over 2000 square meters ,we now have over 35
employees,boast an annual sales figure that exceeds USD 4000000 and
currently export 45% of our production worldwide.
Oue well-equipped facilities and exxcellent quality control
throughout all stages of production enable us to guarantee total
customer satisfaction .Beside,we have received CE certificate.
As a result of our high quality products and outstanding customer
service ,we have gained a global sales network reaching Europe and
America .
If you interested in any of our products or would like to discuss a
custom order,please feel free to contact us ,We are looking forward
to forming successful business relationships with new clients
around the world in the near future.