Energy Saving Rotary Kiln for Cement Production Line , 200 t/d Cement Kiln

Energy Saving Rotary Kiln for Cement Production Line , 200t/d Cement Kiln

Introduction of Cement Production Line

The cement production line includes vibrating feeder, jaw crusher, impact crusher, vertical mill, preheating system, cement rotary kiln, cement ball mill, packing machine and so on.

All the necessary equipment in this line can be provided by our factory. We have cement production line experts to design specific solutions for your reference.

Material Needed for Making Cement:

Limestone crushing: limestone is the main raw material for cement making, but since natural limestone is usually big, we use cement limestone crusher to crush them into small particles.

Bauxite crushing: bauxite is the addictive. For making cement raw materials, bauxite is crushed by cement equipment into powder. Then bauxite particles and limestone particles together are ground into raw powder by raw mill.

Coal crushing: coal powder is used to be processed into cement clinker. Raw coal is crushed by cement plant then ground by cement coal mill.

Gypsum crushing: gypsum powder made by gypsum crusher and gypsum mill is put into cement clinker together with coal powder, and then the cement raw material enters into the cement mill for fine grinding.

Detailed Process of the Cement Production Line

1. Crushing and Preblending

In the cement production line, most of the material need to be broken, such as limestone,clay,iron ore and coal. Limestone is the largest amount of raw material in cement production, after mining the size of limestone is large, with high hardness, so the limestone crushing plays a more important role in cement plant.

2.Raw Material Preparation

In the cement production line, producing each 1 ton of Portland Cement need grinding at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum). Grinding operation consumes power about 60% of total power in cement plants, raw material grinding takes more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.

3. Raw Materials Homogenization

Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand.

4. Preheating and Precalcing

Preheater and calciner is key equipment for precalcing production technique.

5.Burning Cement Clinker in a Rotary Kiln

The calcination of rotary kiln is a key step of cement production, it makes directly influence on the quality of cement clinker.

6.Cement grinding

Cement grinding is used for grinding cement clinker (and gelling agent, performance tuning materials,etc) to the appropriate size (in fineness, specific surface area,said), optimizing cement grain grading, increasing the hydration area, accelerating the hydration rate to meet the requirements of cement paste setting, hardening.

Our company provides Feeder, crusher, predistributing bin, batching station, vertical mill, kiln feeding for raw material, preheater, rotary kiln, coller, clinker bin, cement mill and so on. These equipment is the main part of the cement production line.

Technical Parameters:

Product Picture Show:

Lipu Heavy Industry Co., Ltd, headquartered in Pudong New District, Shanghai, is composed of Shanghai

Lipu Heavy Industry Co., Ltd and Jiangsu Lipu Heavy Industry Co., Ltd., which is a famous company

specialized in designing and manufacturing ore dressing machinery, crushing and drying equipment. Thanks

to our profession and rich experience, we become well known for supplying complete mineral processing

plants at 100-5000tons per day processing capacity and providing turnkey project service. We have

established long-lasting cooperation with many research institutions at home; we can do mineral beneficiation

experiment and design complete ore-dressing plant and non-standard equipment according to clients’

requirements. We supply one-stop service for our customers: From the designing of the technological plans,

equipment manufacturing, installation, commissioning and operation.

We have cultivated a professional technology and after-sales service team, and successfully achieved

ISO9001：2008 Quality Management Certificate and EU CE Certificate, and Russia GOST Certificate, etc.,

our products are well-known both in China and foreign countries, which have been exported to more than 60

countries, including Canada, Australia, Russia, Central Asia, Middle East, South America, Southeast Asia,

Northeast Asia, Africa, etc.

We have well experienced technical team in our Technical Department and R&D Department with more than

30 technicians (5 senior engineers and more than 20 technicians). In our factory, we have 200 sets of various

processing equipment, including complete inspection equipment, and the total hoisting tonnage is above 500

tons. We guarantee product quality based on mature processing technic. Since we have established long-

lasting relationship with forging company and logistic company, we can assure you quality products and timely

transportation.

We devote ourselves to providing trustworthy product and value-added service for global customers and to

creating value for customers, which are the unanimous goal of all the Lipu employees. Under the guidance of

united, pragmatic, dedicated and innovative spirit of enterprise, we look forward to cooperating with you to

build a beautiful world and prosperous future together.