Product Details
250T Bolt Pipe Welding Equipment with Siemens Electric Controls
1. Quick Detail
- Bolt adjustable type welding rotator for circular seam/longitudinal
seam welding in piping line, boiler, wind tower, etc;
- Heat treatment to main welding parts after welding; sand blasting
treatment to main welding parts before painting;
- Schneider or Panasonic inverter to realize VFD speed control and
synchronous rotation of rollers;
2. Introduction:
This series welding rotators are bolt adjustable type. It also can
take self-alignment/self-centering rack.
Our welding roller beds is designed for maximum workpiece loads
from 2T to 250T are used for the rotation and positioning of heavy,
rotationally symmetrical workpieces like tanks, pipes or boilers
for further machining or welding.
We also providetailor-made welding rotator according to your
special requirements.
3. Main Parameters
Model | XHGK2 | XHGK5 | XHGK10 | XHGK20 | XHGK40 | XHGK60 | XHGK80 | XHGK100 | XHGK160 | XHGK250 |
Max loading T | 2 | 5 | 10 | 20 | 40 | 60 | 80 | 100 | 160 | 250 |
Suit diameter mm | Min | 150 | 250 | 250 | 250 | 600 | 700 | 700 | 700 | 1000 | 1000 |
Max | 2600 | 2800 | 4000 | 4200 | 4500 | 5000 | 5500 | 6500 | 6000 | 7500 |
Rubber Roller mm | Dia | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | - | - |
Width | 80 | 100 | 120 | 120 | 120 | 120 | 120 | 120 | - | - |
Metallic roller mm | Dia | 190 | 240 | 290 | 340 | 390 | 440 | 494 | 540 | 620 | 700 |
Width | 16 | 20 | 38 | 45 | 60 | 70 | 80 | 100 | 220 | 260 |
Linear speed m/h | 6--60 |
Speed Control | VFD |
Motor power kW | 2×0.18 | 2×0.37 | 2×0.55 | 2×1.1 | 2×1.5 | 2×1.5 | 2×2.2 | 2×2.2 | 2×4 | 2×5.5 |
Roller distance mm | Min | 260 | 400 | 400 | 450 | 800 | 880 | 900 | 1000 | 800 | 1200 |
Max | 1160 | 1200 | 1780 | 1950 | 2000 | 2200 | 2500 | 2800 | 2800 | 4000 |
Above are our standard models and parameters, and it can be designed and manufactured on request. |
*We reserve the right to alter specifications without prior notice.
4. Main features
The standard models of our roller beds have the following features:
- Steplessly controllable rotary drives by means of A.C. or D.C.
motor ((on request)) drive via self-locking
- worm gear reducers;
- Schneider or Panasonic inverter to realize VFD speed control and
synchronous rotation of rollers;
- Heat treatment to main welding parts after welding; sand blasting
treatment to main welding parts before painting;
- Fine machining to upper surface of base;
- Roller distance is bolt adjustable and roller surrounding angle
among 45°~110°;
- All motion parts have lubrication system;
- Main electric elements are ABB/Siemens brands;
- Hand pendant with Forward-Stop-Reverse and speed potentiometer are
standard;
- Lifting lug on the base of roller bed;
- Standard color:
Optional features:
- Roller material options: Metallic or PU roller;
- Undercarriage/travel boogie;
- Interface for integral control with welding column&boom;
- Self-centering/self-alignment rack;
- Foot switch;
- Servo drive;
- Anti-explosion motor&control panel;
5. Supply range
- Driving turning roll 1set
- Idle turning roll 1set
- Electric control system [including 1piece of electric control
cabinet, 1piece of remote control box with cable 6m(cable for
XHGK250 is 8m)] 1set
- Technical documents (with manual book, conformity certificate,
packing list, etc) 1set
6. Reference drawing
7. Reference photo
8. Comparative advantage
- ISO9000&CE certified;
- Professional and experienced engineer team to ensure the advanced
design about structure and electric;
- Experienced and skilled workers to care for each work flow from
material cutting, welding, grinding to final
- assembly and testing to ensure high machine quality;
- Professional and experienced after sale service team to guarantee
quick and satisfied installation,
- commissioning or service;
- Optimum materials and outsourcings to ensure the best performance;
- Commissioning and testing before delivery;
- Factory inspection is encouraged;
Company Profile
WUXI GUOHENG MACHINERY CO., LTD is founded in 2003 which has a
history of more than ten years in the design, development and
manufacturing of offshore&onshore wind tower welding equipment,
CNC cutting equipment and H beam/box beam steel structure welding
line. GUOHENG has a state-recognized enterprise technology center,
and as well as a team of experienced professional and technical
personnel of high level, GUOHENG possesses great capability of
product research and development and manufacturing.
GUOHENG mainly serves for heavy fabrication, offshore wind tower,
onshore wind tower, offshore platform, ship yard, boiler, pressure
vessel, bridge pile, petrochemical, oil piping line and steel
structure, who not only designs and manufactures Welding and
Cutting Equipment, but also provides a complete solution for your
Automatic Welding Solution and Production Robotization such as free
technical consultation, production planning, layout and products
design, installation and commissioning, operation and management,
etc.
With the development of industrial 4.0, automatization,
informatization and Intellectualization has become more and more
important and industrial upgrading is imperative. GUOHENG is facing
the challenges actively. We adjusted the production ranges, upgrade
all the products in mechanical and control. Moreover, we set up
Robot Cutting and Robot Welding Team specially, and build the
cooperation with robot manufacturers. Now, we are working with
Germany KUKA, Japan FANUC, Sweden ABB, and Japan YASKAWA.
We warmly welcome your patronage and will serve our clients both at
home and abroad with products of superior quality and excellent
service geared to the trend of further development as always.