Product Details
Pipe Growing Line Used Hydraulic Fit Up Turning Roll For 200T
Bridge Pile Job
Brief introduction:
The design for this hydraulic fit up turning roll is one piece
stationary & one piece with manual trolley. The traveling piece
is used to suitable for different length sections in the growing
line.
Video link of Pipe growing line & fit up solution
https://youtu.be/vFC1BDvJgHc
Product description:
- This fit up turning roll is mainly used for cylindrical(or low
angle taper)work piece fit up welding.
- Two turning rolls regulate the roller rack center distance
independently by bidirectional hydraulic cylinder.
- Thereby, it could regulate the tower displacement on
vertical,horizontal or even inclined direction,so as to make the
tower sections fit up.
- The fit in sections are conveyed backward by movable
rotator.Another section will be placed in front of the fit in
section.
- Meanwhile welding the inner & outer circumferential seam.
- Repeat above procedure to complete the whole cans fit up.
- It is the optimal equipment to increase production
efficiency,insure production quality & decrease labor working
intensity.
Main Technical Parameters
Model | HGKZ-5 | HGKZ-10 | HGKZ-20 | HGKZ-40 | HGKZ-80 | HGKZ-160 |
Max.Load capacity(ton) | 5 | 10 | 20 | 40 | 80 | 160 |
Vessel dia. Range (mm) | 250~2300 | 320~2800 | 500~3500 | 600~4200 | 800~5000 | 1000~6000 |
Dia.& width of roller (mm) | 250X120 | 300x140 | 350x160 | 400x180 | 450x2x200 | 500x2x260 |
Adjustable mode | Two hydraulic cylinder independent adjustment |
Motor power (kW) | 0.37 | 0.55 | 1.1 | 1.5 | 3 | 4 |
Roller speed (m/min) | Idler without power |
Feature:
- The structure of the fit up turning roll is two sets of roller
mechanism installed on the same rotator base.Each roller mechanism
has a PU roller.Roller distance could be regulated by hydraulic
cylinder.
- The working principle of fit up procedure is via the adjustment of
roller distance, the vessel position holded by the turning roll
would be changed accordingly. As a result, the fit up function is
realized effectively & quickly.
- Hydraulic fit up turning roll is composed of two pieces of distance
adjustable turning rolls, electric system and hydraulic pump
station.
- Roller base is made of welded plate,with feature of high strength
to make sure no deformation in long period using span.
- Rotator base & boring is integrated process,so as to guarantee
the roller rotating precision.
- Roller surface is enclosed PU cover which material is imported. It
enlarged contact surface,enhanced using life. Roller steel core
processed by unique working craft,the coated PU will keep away from
peeling off issue.
- The completed structure is processed by temper destressing.It will
be pre-treatment before painting, one layer of zinc rich primer,two
layer of polyurethane finish.
- Electric system is composed of electric cabinet & remote
control box.
Exhibition picture:
Name of the machine:
welding rotator, pipe welding rotator, pipe turning rolls, welding
turning rolls, welding roller, tank turning rolls, pipe turning
rolls, tube turning rolls, fit up rotator, self-aligned welding
rotator, self-aligning welding rotator, self adjustable welding
rotator, self aligned roller stand, wheel frame, roller frame for
wind tower welding, automatic adjustable welding pipe rotator,
conventional welding rotator, bolt adjustable welding rotator, sand
blasting rotator, painting rotator, 1+1 hydraulic fit up rotator,
two in one fit up station
Company Profile
Ronniewell established since 2007 .We have built our expertise
through years of experience. This enables us to produce equipment
suitable for almost the entire spectrum of industrial welding and
cutting needs.
Ronniewell's range of activities includes consultation, design,
manufacture, install and provision of services mainly to Oil &
Gas Installations, Constructors and Heavy Engineering and Steel
Structure Fabricators.
Comprehensive range for sale:
- CNC flame/plasma cutting machine;
- Welding Rotators, Welding Turning Rolls;
- Welding Positioners & Welding Head and tail stocks;
- Welding Column & Boom Manipulators;
- Horizontal turntables;
- Welding Fit Up rotator & Growing Lines;
- Specialist handling welding rotators & welding positioners for
Riser Lines, Pipe Shops, Pile Racks, Double Jointing, and Wind
tower Production solutions.
- H-beam production lines;
- Edge milling machine.
Our vision is based on a long term strategy. This means that we are
increasing our design and production capacity and we are
strengthening our sales and after sales team to be able to serve
you in the best possible way.