Clinical Diagnostic Reagent Filling Line For Medical Laboratory

1. Brief introduction.

• This filling production line was designed by our own company with bottle holder recycling system, linear type peristaltic pump filling, cap sorting vibratory disk, automatic capping mechanism, check weigher and labeling machine. This filling line stable running speed is 10~20 bottles/min.

2. Working process:

2.1. Filling capping machine.

• Manually put the bottles into the bottles holders which will circularly run in the conveyor, and finish filling and capping process. Follow-up filling system makes filling process more efficient.

2.2. Check weigher.

• After capping, the bottles will be delivered to clamping conveyor(the bottles is soft, therefore need this) and the bottles weight will be checked and bottles with abnormal weight will be rejected automatically.

2.3. Labeling machine.

• After check weigher, the bottles will be delivered to labeling machine, which will finish sticker labeling. (printing the batch number, production date, expiration date etc. is for your optional)

3. Technical features.

3.1. Filling and capping machine

3.1.1. Features.

• This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
• The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
• Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the torque of the screw cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is screwed properly on the bottles, and the torque of the cap is reliable and stable.
• With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
• The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
• Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material(can be plastic if customer need), in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
• 100 purification laminar flow hood against GMP requirements (This is for your optional).

3.1.2. Parameters

3.1.3. Main configuration:

3.2. Labeling machine.

PW-T501 (third generation) Labeling Machine adopts the international top high-speed servo Labeling technology, Labeling system, locating system,brushing system, control system,conveyor system as the perfect combination. This makes Perwin Labeling technology more precise and more stable.

3.2.1. Features.

• The Labeling system can be monitored through the colorful touch screen.
• This Labeling machine is with muti-step speed control system. You can choose the Labeling speed by clicking the speed control function precisely and rapidly.
• The Labeling machine is with initial position setting function. However big the Labeling diameter is and whatever length the label might be. You can start setting the initial position on the touch screen or you can input the known parameter directly before running the machine.
• The Labeling machine adapts the Labeling delay function. The Labeling position could be adjusted slightly which makes the Labeling quality better.
• The Labeling machine adapts the counting function. The product qty could be calculated automatically and this can be seen on the human-computer interface.
• The Labeling machine adapts the Labeling qty setting function. You can pre-set the Labeling qty, then the machine stops running after this qty reaches.
• The Labeling rolling,pasting system could be adjusted up and down ,left and right. This is good for other dimension Labeling use.
• The machine is equipped with the operation monitoring function. The main process and machine running status can be shown on the LED touch screen which makes the operator well know the machine status and easy to operate and maintenance.
• The production line is intelligent controlled entirely. The earlier process and the later process could be controlled like a chain.
• Most components adopt the SUS 304 and aluminum alloy which conforms to the medical corporations GMP requirement and other Packaging requirement.

3.2.2. Parameters