160pcs / Min 4KW Ultrasonic Welding Tool For Disposable Medical Mask

20Khz high speed Ultrasonic mask machine for Disposable medical mask

Introduction

Ultrasonic mask machine, also known as mask filming machine, is a machine for the automated production of multi-layer material flat mask finished products. It can use 1 ~ 4 layers of PP spunbond non-woven activated carbon

Filter material, the entire machine from raw material feeding to nose line insertion, edge sealing, cutting finished products are all automated operations in one line, depending on the raw materials used, can reach different standards such as N95, FFP2. The flat mask production equipment has stable performance, high output, low defect rate and easy operation. The mask machine, plus several inner ear mask machines, outer ear mask machines, strap mask machines or ear spot welding machines, can produce various types of masks such as inner ear masks, outer ear masks, band masks and so on.

Ultrasonic mask machine (mask mask making machine) product parameters:

Machine model: SR-GZB01

Machine size: 3900 (L) * 905 (W) * 1600 (H) mm

Voltage: 220V

Capacity: 130-160pcs / min

Frequency: 20KHZ

Power consumption: 4KW

Ultrasonic mask machine features and performance:

• Fully automatic feeding system:

1.Aluminum alloy frame, sturdy and beautiful, ensure the size of the finished product is accurate;

2.Stainless steel fixture, adjustable left and right;

3.Tension wheel setting to adjust the tension of the fabric, so as to effectively ensure the beauty and flatness of the finished product;

4. Independent nasal line delivery group for easy adjustment and maintenance.

• Folding forming system

1. Insert-type folding device, easy and quick adjustment

2. Large-diameter welding wheel, effectively reducing product deformation.

• The ultrasonic heat sealing system

1.Titanium alloy mold

When most mask machine manufacturers use aluminum alloys, mask machines have provided and actively advocated customers to use titanium alloy molds, because they are susceptible to oxidation and bursting compared to aluminum alloys, which is not suitable for long-term rush operations and short life Other disadvantages, the advantages of titanium alloys are obvious:

A. Good toughness, suitable for long-term vibration;

B. Strong thermal / ultrasonic conductivity, which ensures the welding and cutting effect of the product is beautiful;

C. High hardness, not easy to crack, deform and rust;

D. Although its cost is about ten times that of aluminum alloy, from the perspective of overall production efficiency, the choice of titanium alloy mold is significantly better than aluminum alloy.

Parameter

2. Imported ultrasonic transducer, 20K international frequency standard, output is more powerful and stable; coupled with two sets of ultrasonic system, effectively guarantee the welding quality of the product.

3.PLC program controls the whole machine to reduce the operation difficulty for users.

1. Two-piece products are molded at one time to increase production speed

2. The product discharge position is automatically stacked to facilitate the finishing and stacking of the finished product, saving time and effort for the welding of ear bands in the next process.

• The performance of the whole machine is stable, the production speed is continuously adjustable, and the production efficiency is high, up to 160 pieces per minute, convenient and accurate counting, high raw material utilization, simple and convenient operation and adjustment, high degree of automation, and effective reduction of labor costs.

The performance of the whole machine is stable, the production speed is continuously adjustable, and the production efficiency is high, up to 160 pieces per minute, convenient and accurate counting, high raw material utilization, simple and convenient operation and adjustment, high degree of automation, and effective reduction of labor costs.

Plane mask material: inner layer + outer layer + middle layer

At present, the inner and outer masks on the market are basically the same (unless the outer layer is colored), and they are 8 ~ 30g PP spunbond non-woven fabrics.

Larger, manufacturers will choose from 8 to 30g, generally concentrated on 18g, 20g, 23g, 25g more, the inner layer is relatively fixed, mostly 30g, 25g

Followed by; middle layer: 25g meltblown cloth. The wide outer and middle layer is 175mm, and the inner layer is 195mm.

Attached: Production examples and output

1. Outer layer: 14gPP spunbond non-woven fabric, width 180mm (2500m / roll, about 6.3kg), output is about 14285 pcs.

2. Inner layer (contact face layer): 30 grams of PP spunbond non-woven fabric with a width of 200 mm (1000 m / roll, about 6 kg) and an output of about 5714 pcs.

3. Middle layer: 25g meltblown cloth, 180mm width (1470m / roll, about 6.5kg), output is about 8500 pcs.

4. Nose muscle: single plastic strip (1500 m / roll, about 6.5 kg), output is about 15000 pcs.

5. Elastic band: Elastic band (527 m / roll) for earbands of masks. The output is about 1300 pcs.

6. Edge banding: 22gPP spunbond non-woven fabric, width 20mm (1500m / roll, about 0.65kg) (output is about 15000 pcs)

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.