LVT Spc Production Line Manufacturing Process

SPC Plastic Floor Making Machine Low Energy Consumption And High Efficiency

1. Present of SPC plastic flooring

2. Advantage of SPC floor

(1) Waterproof and moisture-proof. The basic solution to the moisture and water absorption of wood products in the environment is easy to rot, expansion and deformation, and it can be used in the environment in which traditional wood products can not be used.

(2) Anti-insect, anti-termite, effectively eliminate insect harassment, extend the service life.

(3) It is colorful and has many colors to choos. It has natural wooden texture and wooden pattern, and it can be customized the color according to customers' requirements.

(4) Strong plasticity. It can be very simple to achieve personalized modeling, and fully reflect the personality style.

(5) High environmental protection, pollution-free, and recyclable. Product does not contain benzene and formaldehyde. Recycled products greatly saves the amount of wood, so it is suitable for sustainable development of the national policy, and benefit the society.

(6) High fire resistance. Effective flame retardant, fireproof class B1, self-extinguishing in case of fire, and do not produce any toxic gas.

(7) Good processability, can be ordered, planed, sawed, drill, surface can be painted.

(8) Simple installation, convenient construction, do not need complex construction process, save installation time and cost.

(9) No crack, no expansion, no deformation, no maintenance and maintenance, easy to clean, save later maintenance and maintenance costs.

(10) Good sound absorption effect, good energy saving, indoor energy saving up to 30%

3. SPC floor production process

(1) Mixing

According to the formulation, the raw materials are poured into high-speed mixer for hot mixing (hot mixing temperature: 125 ℃, the function is to mix all kinds of materials uniformly, remove the water in the material) , then it enters into the cold mixer (to cool the material to prevent Agglomeration and discoloration, cold mixing temperature: 55℃.) to cool and mix materials uniformly;

(2) Extrusion

Feed the mixed material into the conical twin-screw extruder for heating and extrusion, and then it enters into the T-die for molding. The formed sheet is passed through a four-roller calender. After the base material is shaped, it will be laminated with decorative film , wear-resistant layer, and then the whole piece of SPC floor will be cooed again and finally be cut into required length；

(3) UV tempering

The SPC floor board will be coated with one layer of UV layer and then tempered(tempering hot water temperature: 80～120℃; cold water temperature: 10℃) to make them combined well;

(4) Slitting slot and packaging

The untrimmed SPC floor will be put into the slitting and slotting machine for cutting into certain piece of size and then the floor will be through the process of inspection and packaging.

Gwell plastic transparent sheet unit production line absorbs and digest western country advanced extrusion technology. And its main parts choose from all over the world (such as screw, barrel, roller, etc.). The energy consumption of its complete sets of equipment , intelligent, automation, safety standard, technology standard, etc., have been at or near the world standard of the product. This series of products has a number of inventions and utility model patents so that it replaces imported equipment, and has a cost-effective advantage. The high-level transparent plate products are widely used in optics, home appliances, construction engineering, decoration, furniture, advertising, handicrafts and other industries and civil industries. Its quality has reached the world's product performance, and we have a matching team of experts and process engineers to help users debug, produce high-quality products.

4. Machine specification:

Gwell Machinery is a high-tech enterprise, committed to providing customers with plastic sheet, board, film and other extrusion lines. Gwell can provide turnkey projects, such as stone paper project, EVA solar film project, PP building formwork equipment,etc. Gwell has a strong technical equipment strength and key capacity, committed to high-end product development, international market development. “Realize customer value" is the company's long-term business philosophy.The manufacturing bases of the company are located in Taicang, Suzhou, which is close to the beautiful scenery of Shanghai, Yancheng Dafeng, the hometown of Red-crowned crane, and Nantong, the hometown of Education and longevity in China. It covers a total area about 150,000 square meters. It has an annual production capacity of more than 200 extrusion lines of various types of sheet and board.

CHINA GWELL is a high-tech enterprise dedicated to the manufacture of plastic extrusion lines for Film, Sheet, and Profile. The company has two production bases located in scenic Taicang of Suzhou and Dafeng of Yancheng, very close to Shanghai. The two bases cover more than 56,000 square meters and can produce more than 200 extrusion lines. Relying on the powerful technology and equipment of the group and its orators in spirit, Gwell commits to the development of high-tech products and the international market. "Expertise creates customers' values" has always been the company's operating philosophy.

In recent years, the company's products have been not only chosen by consumers within the domestic front , but also selected by clients worldwide. Our customers in Russia, Spain, Turkey, Iran, Egypt, Bulgaria, Brazil, Indonesia, India, and Brazil have already been enjoying the convenience and values brought by Gwell machines.

Gwell has a mature team of entrepreneurial management, product design, and technology development. Not only covering manufacturing, commissioning, operation, after-sale service, and technical training, but Gwell is also capable of providing customers with integrated and individual consultancy, and attempts to provide all aspects of high-efficiency, high-quality service, such as feasibility study, layout design, and discussing, just to boost the growth of its clients.

·Company vision: Innovation promotes the company's progress
·Customer vision: Expertise creates customer's values
·Employees vision: Creation realizes staff's values
·Product vision: Technology reflects products' values