Galvanized Steel Composite Floor Deck Roll Forming Machine With Emobssing Rollers

Corrugated Floor Deck Roll Forming Machine , Galvanised Steel Roll Forming Line with Cr12 Mould Steel Cutting Blades

Introduction

This metal roll former is equipped with one or two sets of embossing rollers which make embossments or louvers, on the risers of deck for better adherence of the concrete, and to hold the concrete form in place. This floor decking panels made by this metal rollformer are for the pouring of concrete over it to make a form for a floor or structure.

Profile Drawing of Floor Decking Panels for Reference

Main Technical Parameters of Galvanised Steel Floor Deck Making Machine:

1 General
1). Material Thickness: 0.8-1.2mm
2). Material Type: Galvanised Steel Coils
3). Material Width: 1200mm
4). Length Cutting Tolerance: ±2mm
2 Main Roll Forming Machine
1). Machine basement: 350H steel welding structure
2). Guiding device: side sliding type
3). Structure: wall panel, thickness 18mm
4). Number of stations: 35 stations
5). Main shaft material: 45# steel, O.D.: 90mm, quenching and tempering treatment
6). Roller material: high grade 45# steel coated with chrome, quenching 58-62℃
7). Way of drive: by chains
8). Forming speed: 10-15m/min
9). Main motor power: 11KW x 2
10). Power supply: 380V/3Phase/50HZ or designed according buyer’s requirement
3 Hydraulic Cutter
1). Material of blade and mould: Cr12 MoV steel with quenched treatment 60-62℃.
2). Cutting system: adopt advanced hydraulic cutting system
3). Cutting type: rolling action stop, then cutting.
4 Electrical System
1). Screen display: Mitsubishi or Siemens touching screen;
2). PLC: Mitsubishi or Siemens;
3). Measure the length automatically;
4). Count the quantity automatically;
5). Length and quantity is controlled by computer, the machine will cut automatically according to the measured length.
6). It is easy to adjust the error of length by modification of one parameter.
5 Runout Tables
We are suppying 2 pcs of runout tables for free and auto stacker is also optional for sale.

Main Components of Galvanised Steel Floor Deck Making Machine

Technical Parameters of Galvanised Steel Floor Deck Manufacturing Machine

1) Decoiler

A. Coil inner diameter: 508mm

B. Max width of coiling: 1200mm

C. Max loading capacity: 5-10 tons

D. Optionally for manual decoiler and auto hydraulic decoiler

2) Main forming machine

A. Number of forming steps: 35 sets

B. Material of shaft: 45# steel adjustable treatment. Outer diameter: 80mm

C. Material of roller: High grade 45# steel(plated chrome on surface)

D. Main motor power: 11kw x 2

E. Forming speed: around 15m/min

3) Hydraulic cutter

A. Material of blade: Cr12 mould steel with quenched treatment 60-62º C

B. Hydraulic cutting motor: 2.2KW

C. Cutting system: Adopt advanced hydraulic drive, automatic cut after forming, no distortion

4) Electrical Control System

A. Mitsubishi PLC, inverter, touching screen original from Japan

B. Control Method: touching screen and control button

5) Supporting Tables

A. We are supplying two pcs simple supporting tables for free and the auto stacker is available for customers to choose

Profile Drawing:

Machine Picture:

Established in 2010, S&G Engineering Solution Co.,Ltd. is a proven leader in design and manufacturing of roll forming and coil processing equipment. S&G is a Chinese owned company with a global footprint and is successfully aligned to meet the growing needs of its customers from concept and design to the commissioning of major projects.

S&G supplies roll forming lines to many key metal processing industries applying experience and lessons learned to every customer’s project. Its standard equipment is well known in the industry for its quality, robust design and longevity of performance.

As well, S&G has supplied many customers with custom roll forming lines and specialized equipment for their specific applications. These include large capital projects for significant national and multinational companies.

The cornerstone of S&G’s offerings is its portfolio of roll form tooling knowledge. Its competitive advantage lies in responding to the modern demands of metal product needs, helping its customers stay on the leading edge.

For more information on our roll forming machinery solutions or steel processing equipment, contact us today.