Industrial Automation Systems Digital Unmanned Workshop For Intelligent Manufacturing

Digital Unmanned Workshop Example of Intelligent Manufacturing

Digital unmanned workshop is a typical example of intelligent manufacturing, which mainly solves issues of plant, workshop, production line and the conversion from design to manufacture to reduce uncertainty between designing and manufacturing. It compresses, advances and checks the manufacturing process in digital space, so as to improve success rate and reliability of the system, shorten the conversion time from design to production and realize functions in different phases (e.g. manufacturing, assembly, quality control and inspection) of product life cycle.

Procedures: Product design → Process design → Manufacture

Technical Effects of Digital Unmanned Workshop:

1. Shorten 30% of time for the product to go public;

2. Reduce 65% of design modification;

3. Shorten 40% of process planning;

4. Reduce 13% of production cost.

Hardware Support of Digital Unmanned Workshop:

A. Model Components: intelligent equipment, AGV, automatic control, CNC, automatic identification, video monitoring, audio broadcasting, management and control system, information center, data collection, interface, intelligent analysis, control center, data platform;

B. Related Hardware Support: industrial robots, AGV, AGC, RGV, profibus, PLC, control modules, CNC, automatic handling, transmission device, bar coding identification, RFID, video collecting and playing device, voive recognition and playing device, server, control terminal, message send-receive device, automatic collecting device, interface module, terminal, server, information transmissing and publishing device, information display device.

Levels of Digital Unmanned Workshop:

Level A: Digital workshop

Level B: Digital production line

Level C: Digital processing unit

Level D: Digital operation

System Composition of Intelligent Manufacturing:

1. Management layer: MIS ERP CRM

2. System layer: SCARA MES

3. Network layer: Profinet DP Control Bus

4. Control layer: PLC SCM Digital Camera

5. Execution layer: Robots and Intelligent Manufacturing Equipment

Robots and Intelligent Manufacturing Equipment:

Industrial robot, AGV, Clean robot, Automatic assembly and testing line, Automated logistics system, etc.

Industrial robots: Clean room panel handling, Robotic arc welding system, Spot welding robot in auto plant;

Industrial Robot Complete Equipment: Robot spot welding system, Robot arc welding station, Robot gelatinizing station, Automobile welding line, Robot welding station;

Cleanroom Robots: Semiconductor chip manufacturing, FPD panel handling, SCARA vacuum manipulator, Dual-arm atmospheric manipulator;

Logistics & Warehousing Automation System: Logistics system, Logistics system for electric power measurement center, Automated logistics system, Antomated logistics system for tobacco factory, Converter station for new energy cars.

Case Study of Digital Workshop

A digital workshop project:

This assembly workshop is composed of automatic warehouse, AGV, assembly and testing system, master control system, MES system, etc. Assembly line is arranged at first floor, while subassembly and tesing lines are at third and fourth floors. High-rack warehouse start from first floor until fourth floor, which stores components and also conveys materials between floors automatically. Subassembly lines in the same floor are connected by RGV to realize automatic conveying. AGVs are used to automatically convey from warehouse to assembly line.

The whole workshop is controlled by master control management system, which connects MES system. MES system connects ERP of main workshop. ERP transmits production plan and task to master control management system through MES, then master control management system breaks the information to every production line. As there is no data input, data output or ANDON system in any working procesure in assembly and testing lines, the operator operates as per the procedure content displayed on the work station. Assembly and testing data on each station and ID numbers of assembled products will be transmitted to the higher management system to realize traceability of products. The operator can also send demand information to master control management system through ANDON system. The whole system can realize the real-time update of management data.

Beijing Silk Road Enterprise Management Services Co.,LTD

Beijing Silk Road Enterprise Management Services Co.,LTD was first known to China domestic market as its professional designing in automation industry. Keeping its core technology advantage.

Beijing Silk Road Enterprise Management Services Co.,LTD was soon recognized as one of the most potential companies in the future automation business in China.

Beijing Silk Road Enterprise Management Services Co.,LTD came into the automation industrial since 2004. It was called Wuxi Litian Packing Machines Co., Ltd. As the development of its business, it moves to Suchu Modern Industrial Park in 2015. With more than ten years of experience in automation industry, now it has four business divisions: Packing, Robots, Automation, Intelligent Warehouse.

Till 2016, Beijing Silk Road Enterprise Management Services Co.,LTD acquired 30 patents for utility models and 2 invention patents. In Sept. 2016, Beijing Silk Road Enterprise Management Services Co.,LTD was regarded as “Anhui Private Technology Enterprise” by the Technology Department. Now, because of the growth of oversea market, Beijing Silk Road Enterprise Management Services Co.,LTDhas already submitted the documents for ISO9001 and European Union CE certificates.

In the past decades, Beijing Silk Road Enterprise Management Services Co.,LTD has served a large number of projects. Such as automatic grinding wheel sorting and packing line, automatic electronic assembly line, automatic packing and palletizing line, automatic batching line, 3D visual recognition capture, visual sorting robots etc. The feedback from the market is very optimistic about the machines and after sale service.

Beijing Silk Road Enterprise Management Services Co.,LTD will keep moving on the automation business. It is not only your provider of the automation machines, but also your factory improvement professor! In 2017, Beijing Silk Road Enterprise Management Services Co.,LTD started its overseas market strategy. Beijing Silk Road Enterprise Management Services Co.,LTD is willing to serve the world with heart and faith.

Beijing Silk Road Enterprise Management Services Co.,LTD, the factory automation renovator!