8 units Punching system Hat Roll Forming Machine / roll forming equipment

1

2

Flange and width is adjust by hand wheel

Lip is adjust by changing the rings

Main power: 18.5kw

Hydraulic punching power: 11kw

5T hydraulic decoiler

• Steel coil width: 550 mm;
• Internal diameter of coil: variable, from380 mm to 520 mm
• Maximal out diameter:1200mm
• Maximum coil weight: 5000 Kg;

Leveling part

• Flattened roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)

Servo feeding& punching machine

• Servo feeding system
• This system adopt servo feeding to make high speed and precision
• Servo power: 4.4KW
• Punching system
• Base on customer provide punching drawing, this machine need adopt 8 units hydraulic punching system
• The punches and dollies will be CR-12mov, hardness HRC 58-62.
• Hydraulic power: 11kw with cooling system and pressure retaining valve
• Speed: 0-40m/min

Feeding of forming

l Feeding is adjustable by hand wheel

l Feeding parts adopt roller design

l Guide sheet to forming section

Main Roll Forming Machine

• Roller material: Gcr15 chrome plated surface with chrome, HRC58-62 degree
• Shaft diameter: ￠85mm material: 40Cr with tempering
• Flange and width is adjust by hand wheel
• Change profile: Now we design the machine according to the attached drawing, next time, customer want to produce another profile, need to change 1 station of rollers.

Machine structure:

• Main frame by steel plate welding
• Machine structure: Wire-electrode cutting
• By gear box
• Flange and width size all adjustable

Hydraulic cutting system

• Adopt the hydraulic track cutting, when cut, there is no waste material
• Cutting after forming: Cut the sheet after roll forming to required length
• Material of blade: Cr12, 58-62 HRC hardness, 5 sets cutters is include.
• Cutting power by hydraulic,15KW
• Servo power: 4.4KW

Stacker

• Air compressor: provide by buyer
• Speed suitable for 50m/min
• Length in 6m

Spare Parts

• Bearing: 5 pieces.
• Limit switch: 2 pieces
• Relay: 2 pieces.
• Oil tube: 1 piece
• Screws and nuts: some.
• Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools