Product Details
1. Components of machine:
1
| Decoiler | 1set |
2
| Flatten device | 1set |
3
| Servo feeding and punching system | 1set |
4
| Main roll forming machine | 1set |
5
| Hydraulic cutting system | 1set |
6
| Controlling system | 1set |
7
| Run out table | 1set |
2. Specification of the material
1 | Suitable Material | GI, 300Mpa |
2 | Width of the raw material | According to the final profile |
3 | Thickness | 0.3-0.6mm |
3. Machine Detailed Parameters
1 | Roll Forming
| Montantes Double Row Roll Forming Machine
|
2 | Machine structure
| Wire-electrode cutting structure |
3 | Total power | Motor power-11kw Hydraulic power-7.5kw with storage tank Servo power-2.9kw
|
4 | Roller stations | About 13 stations + one station for rectify
|
5 | Productivity
| About 25m/min for forming Include punching and cutting, about 12m/min |
6 | Drive system
| By chain |
7 | Diameter of shaft
| ¢56mm solid shaft |
8 | Servo motor
| 3kw |
9 | Voltage
| 380V 50Hz 3phases (Customized) |
10 | Color Of The Machine
| Yellow and blue |
11 | Deliver Time
| 70 days |
12 | Terms Of Payment
| 30%T/T 70% pay before shipment |
4. Profile drawing
Profile 1:
Profile 2:
Joint
Punching for 69mm profile only
5. The Chart of Process Flow
6. Specification of Components
(1) 3T Manual Un-coiler
- Adopt automatic hydraulic system for expand
- Width of feeding: 350mm
- Capability: 3 Ton
- Bound of expand &fight: 380mm—520mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
(2) Flatten
- Flattener roller: upper is 2 rollers, down is 3 stations(total is 5
rollers)
- Diameter of flattener shaft:¢65mm, material is 45#
- Power: 3KW
(3) Servo feeding& punching system
- Servo feeding system
- This system adopt servo feeding to make high speed and precision
- Servo power: 1.9KW
- Punching system
- Base on customer provide punching drawing, this machine need adopt
one unit hydraulic punching system
- The punches and dollies will be CR-12, hardness HRC 58-62 and
chrome coating.
- The whole punching operation should be automated and controlled by
a program installed in the PLC which is located in the operator's
console.
- Hydraulic power: 5.5kw
(4) Main Roll Forming Machine
- Roller material:ASTM1045 chrome plated surface with chrome
- Shaft diameter: ¢56mm material: SAE1045 with quenching and
tempering
- Main frame by 350H beam welding
- Machine structure: Wire-electrode cutting
(5) Rectify device
- One station after roll forming,
- Function: for revise the end product up and down/ left and right to
straightness
- Roller material:GCR15 quenched 58°-62°finishing turning, CNC
(6) Track cutting system
- Machine adopt track cutting system, Non-stop
- Cutting power by hydraulic, 7.5KW
- Track cutting by servo motor, power in 3.0KW
- Cutting after forming: Cut the sheet after roll forming to required
length
- Cutting motion: The main machine is NON-stop when cutting
- Material of blade:Cr12 with heat treatment 58-60°
(7) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- PLC: Panasonic or customerization
Installation and training:
a.If buyers visit our factory and check the machine, we will teach
you how to install and use the machine, and also train your
workers/technician face to face.
b.Without visiting, we will send you user manual and video to teach
you to install and operate
.
C.If buyer needs our technician to go to your local factory, please
arrange board and lodging and other necessary things.
After Service
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it
for free in one year.
Company Profile
Zhangjiagang Saibo Science & Technology Co.,Ltd. is a
professional manufacturer specializing in the developing and
exporting of roll forming machine such as Metal roof &wall
panels machines, C&Z-shaped pulins machines drywall Stud-track
forming machines , Metal decks machines ,No- girder and
Columnitation curves forming machines, Guard rails forming machines
,Downspout pipes forming machines and so on. Our company, which is
located in zhangjiagang city ,.is close to Zhangjiagang Economy
Development Area and Shanghai City with superior geographic
position and convenient transportation.
Since 90s ,in the 20 centruies , the market for steel structure
building industry boomed but with the development of steel
structure industry ,the shorter period for construction and
beautiful extermal appearance, as well reasonable price was
occupied in the market of building industry.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the
steel structure industry in many years and devoted to developing
some steel structure machines with a professional technology and
reasonable price, we supply the best machines for our new and old
costomers .In particular, we are a leading exporter in the field of
steel structure construction, and can provide professional service,
high quality ,through design, and installation. Our goal is" future
by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to
cooperating with you for mutual benefits.