Energy Saving Stainless Steel Tanks For Mechanical Stirring / Fermentation

Mechanical stirring stainless steel fermentation tank

Nominal volume: 10L,15L,30L,50L,70L,100L,150L,200L……

Liquid loading coefficient: ≥70%

Tank configuration : Stainless steel SUS316/SUS304;

Jacket temperature control, optimized diversion design;

Interior surface polishing ,Ra≤0.6μm; exterior surface polishing or matte treatment;

Wide visual angle long-bar sight glass, PH electrode ,DO electrode, temperature electrode with complete connections;

The tank cover is equipped with the flame inoculation port and standby feeding port.

Stirring system

Top mechanical stirring system , aseptic mechanical seal system , DC stirring motor or AC motor;

Standard configuration 2-layer flat vane , first-class high-efficiency defoaming vane , bending vane and axial flow vane are optional;

Speed control available , digital setting of rotation speed control.

Structure mode

Floor type framework , space saving , convenient operation.

Ventilating system

Deep ventilating ,full stainless steel pipe;

Glass rotor flowmeter display , pressure gauge display , manual valve flow adjustment;

Equipped with German Sartorius high-efficiency bacteria removing filter of stainless shell with a precision of 0.01μm;

External compressed air is required , equipped with high quality water removing pressure stabilizer for continuous and stable air supply;

The mass flow controller is optional to automatically control air flow.

Tank pressure control

The top exhaust port is equipped with the pointer pressure gauge to display the tank pressure.The stainless steel valve adopts manual control.

The optional imported pressure transmitter and automatic control valve realize automatic control of tank pressure

Temperature control

Online inspection , digital setting , free switching between automatic and manual control;

Pt-100 temperature probe;

Electric heating temperature control and external cooling water for automatic temperature control.

PH control

Online inspection , 2-way peristaltic pump automatic incremental feeding of acid or alkali solution for adjustment;

Imported PH electrode realizes high temperature steam disinfection.

Dissolved oxygen(DO)

Online inspection , with a range of 0-100% or 0-200%;

Imported DO electrode realizes high temperature steam disinfection;

Optional , linked control with rotation speed and ventilation.

Feeding control

Standard configuration 1-way peristaltic pump time proportional incremental feeding , with the volume of incremental feeding being displayed and recorded.

Defoaming mode

Conducting type foam electrode , automatic alarming in case of abnormal foam situation;

Standard configuration 1-way peristaltic pump autonmatic/manual incremental feeding of defoaming agent , with the volume of incremental feeding being displayed and recorded.

Control system

Siemens PLC controller true color touch screen with complete functions and stable running .

Sterilizing mode

SIP , manual control

Equipment features

SIP , safe and reliable;

Without driving leakage risk;

Wide visual angle vertical sight glass with clear observation;

Various reliable inoculation modes (standard configuration flame inoculation port,differential pressure inoculation port and other various optional formal);

Floor type tank with beautiful appearance;

Easy operation , assembly and disassembly;

Products of special specifications can be made to order.

Optional

1.Multi-way feeding

2.Automatic sterilization

3.Weighing of fed materials

4.Tank body weighing

5.Rich oxygen bypass

6.ORP online inspection

7.Air flow automatic inspection and control

8.Tail gas O2,CO2 content online inspection

9.Methanol (alcohol) content online inspection

Our Company

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality;

Trust from sincerity;

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.