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BN - S20 Square Solid CBN Inserts Wheel Steel Gear Wheel High Heat Resistance

BN - S20 Square Solid CBN Inserts Wheel Steel Gear Wheel High Heat Resistance

Brand Name:Halnn
Certification:ISO9001
Model Number:SNGN090304
Minimum Order Quantity:10 pcs
Delivery Time:3~15 working days
Payment Terms:T/T, Western Union, MoneyGram,Paypal
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Location: Zhengzhou Henan China
Address: No.11, Road Changchun,Zhengzhou,Henan,China
Supplier`s last login times: within 48 hours
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Product Details

BN - S20 Solid Square CBN inserts High Speed Machining Gear Wheel Steel Gear wheel High Heat Resistance




1. Halnn Tools Solid Square CBN inserts High Speed Machining Gear Wheel Steel Gear wheel


There are many difficulties on hard turning Gear after heat treating:

(1)The hardness of the Gear will reach HRC58~62, the insert will wear rapidly, which will affect the processing efficiency.

(2) Some Gears exist interrupted turning condition (end surface has hole), the cutting tools will be easily chipping, so the costs will be high.

(3) For large scale Gears, the hardness after heat treating will be high, and the deformation also will be large, it will require high wear resistance and impact resistance on the cutting tools.




2. Why we Choose Halnn Tools Solid Square CBN inserts High Speed Machining Gear Wheel Steel Gear wheel ?


Halnn Tools, previous Henan Superhard Materials Institute, with more than 10 years experience on superhard cutting tools, has researched different cbn grade specific for hard turning gears. Halnn PCBN Insert also realize interrupt turning gears, and help many customers slove their problems and lower the tool costs.




3. BN-S30 Solid Square CBN insertsCharacteristics


Insert GradeCBN ContentDepth of Cut (mm)Suited Materials
BN-S20761-10mmHardened Steel, Heat and abrasive resistant steel, High manganese steel
BN-H2080≤1mmHardened steel, other materials of difficult to machine
BN-S20060≤1mmHardened Steel, Superalloy
BN-H1170≤1mmHardened Steel
BN-H0545≤0.2mmHardened Steel
BN-H1050≤0.5mmHardened Steel, high strength cast iron
BN-H2160≤0.5mmHardened Steel
BN-H05 C2545≤0.2mmHardened Steel
BN-H10 C2550≤0.5mmHardened Steel, high strength cast iron
BN-H21 C2560≤0.5mmHardened Steel



4.Detailed Data of Solid Square CBN inserts

TypeDimensionGrades
L(mm)φI.C(mm)S(mm)r(mm)BN-S10BN-S20BNK30
SNGN0903049.5259.5253.180.4
SNGN0903089.5259.5253.180.8
SNGN0903129.5259.5253.181.2
SNGN0904049.5259.5254.760.4
SNGN0904089.5259.5254.760.8
SNGN0904129.5259.5254.761.2
SNGN12040412.712.74.760.4
SNGN12040812.712.74.760.8
SNGN12041212.712.74.761.2
SNGN12071212.712.77.941.2
SNGN12071612.712.77.941.6
SNGN15071615.87515.8757.941.6
SNGN2010202020102.0



5.Pictures of Halnn Tools Solid Square CBN inserts





6.Application Case


Heavy Interrupted Turning Large Scale Gear
Machining Workpiece:Gear Wheel
Machining Part:Cylinder
Machining Materials:Gear Wheel Steel
Processing Type:Fine Finishing
Workpiece Hardness:HRC60
Machining Type:Heavy interrupted cutting
Insert Model:BN-S20 SNGN090304
Cutting Parameters:Vc=90m/min,Fr=0.12mm/r,ap=2.5mm
Machining Effect
Insert MaterialsCutting SpeedTool Life/edgeFailure Mode
Halnn BN-S2090m/min5 pcs6s /pcs
Some European PCBN insert45m/min0.3 pcs8.5s /pcs



7.FAQ


1. Are you a trading company or manufacturer ?

A: We are a manufacturer and wholesaler for diamond & CBN (cubic boron nitride) abrasives and tools.

2. How long is your delivery time?

A: Generally it is 3 -7 days.

2. Do you provide samples ? Is it free or extra ?

A: Normally we do not offer free samples, we could offer the sample for testing, but shipping fee is to be paid by customer as a company policy!


China BN - S20 Square Solid CBN Inserts Wheel Steel Gear Wheel High Heat Resistance supplier

BN - S20 Square Solid CBN Inserts Wheel Steel Gear Wheel High Heat Resistance

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