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High Speed Machining Grey Cast Iron Brake Disc with Halnn Tools RCMX060400Y CBN Tips

High Speed Machining Grey Cast Iron Brake Disc with Halnn Tools RCMX060400Y CBN Tips

Brand Name:Halnn
Certification:ISO9001
Model Number:RCMX/DNMN/TNMO/WNMA
Minimum Order Quantity:10 pcs
Delivery Time:3~15 working days
Payment Terms:T/T, Western Union, MoneyGram,Paypal
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Location: Zhengzhou Henan China
Address: No.11, Road Changchun,Zhengzhou,Henan,China
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High speed Machining Grey Cast Iron Brake Disc with Halnn Tools RCMX060400Y CBN Tips




1. Halnn Tools CBN Tools Finish Machining Grey Cast Iron Brake Disc


CBN/PCD inserts are the best choice for high speed and precision machining of high hard material, difficult to cut material and cast irons. They can be used for machining abrasive resistance alloy cast iron like brake disc and brake drum; Or machining normal gray cast iron with high speed, like engine cylinder and cover; Or machining alloy cast iron and alloy cast steel, like roller, slurry pump; Or used for machining some tough material such as hardened steel, bearing steel and die steel; They also can be used for machining high temperature alloy like aeroengine.




2. Why we Choose Halnn Tools CBN Tools Finish Machining Grey Cast Iron Brake Disc


Halnn researched 4 type CBN inserts grades specific for machining brake disc which can meet their

Brake disc has low hardness, traditional cutting tools can machine brake disc, but why do the manufacturers also choose CBN inserts which costs higher than traditional cutting tools?


(1) Brake Disc belong to Mass production, it requires high on the production efficiency, traditional cutting tools,such as carbide insert can machine brake disc, but the process efficiency is low. It only suit for small production.


(2) Nowadays most mass production brake disc enterprise, they use CNC Lathe, and many manufacturer know that traditional cutting tools can be used for high speed cutting, when the cutting speed is above 350m/min, the insert will wear rapidly which will affect the production efficiency and the workpiece surface quality.




3.CBN ToolS Characteristics


Insert GradeBinderCBN Content(%)GranularityHardness(HV)Cutting DepthCondition
BN-S300AL,TIC974—63400—3600≤2mmContinuous
BN-K10Si,Co95≤ 23300—3500≤1.5mmContinuous
BN-K20AL952—43400—3600≤0.5mmContinuous
BNK30Si,TIC972—43400—3600≤0.5mmContinuous



4.Pictures of Halnn Tools CBN Inserts





5.Detailed Data of RCMX CBN inserts


TypeDimensionStandard ChamferGrades
L(mm)φI.C(mm)S(mm)r(mm)BN-K1BN-S20BN-S200BN-S300BN-S10
RCMX060400Y6.354.76

S01020

S02020

S03020

S05020

S10020

S20020

RCMX060500Y6.355.56
RCMX060600Y6.356.35
RCMX060700Y6.357.94
RCMX090700Y9.5257.94
RCMX120700Y12.77.94
RCMX151000Y15.87510
RCMX191000Y19.0510
RCMX201200Y2012
RCMX251200Y25.412


6.Application Case


ItemBrake Drum ManufacturerImage
Component MaterialsGC250 (HT250)
Machining ProcessRoughing, Dry Cutting
HardnessHB170~HB210
Selected insertCNGN120412
Testing Performance Comparison
Insert MaterialsCutting ParametersMachining Qty
Halnn BN-S300Vc=1150,Fr=0.2,ap=0.25200
Other PCBNVc=880,Fr=0.2,ap=0.2530

The Tool Life of Coating CBN Inserts improved about 30%, And the roughness Kept Ra1.6




7.Product Certificate


China High Speed Machining Grey Cast Iron Brake Disc with Halnn Tools RCMX060400Y CBN Tips supplier

High Speed Machining Grey Cast Iron Brake Disc with Halnn Tools RCMX060400Y CBN Tips

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