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High Efficiency Double Layer Roll Forming Machine , IBR Sheet Roll Forming Machine

High Efficiency Double Layer Roll Forming Machine , IBR Sheet Roll Forming Machine

Brand Name:LBM
Certification:ISO 9001: 2008
Model Number:LBM-DLM-015
Minimum Order Quantity:1 Set
Delivery Time:35 days
Payment Terms:L/C, T/T, D/A, D/P, Western Union, MoneyGram
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Location: Wuxi Jiangsu China
Address: 1604#, Yangming Sicence & Technology Industry Center, No.855 Nanhu Avenue,Wuxi city, Jiangsu, China
Supplier`s last login times: within 25 hours
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Product Details Company Profile
Product Details

IBR Roofing Tile Roof Step Tile Double Layer Roll Forming Machine Full Automatic


1. Description of double layer roof roll forming machine


The Double layer roll forming machine can roll forming two different types of roofing sheets, no need to change anything tools. The double layer roll forming machine has two layers. The upper layer and the lower layer. It can roll-forming different sheets. The double layer roll forming machine is the popular and wise choice for both new entrepreneurs and established metal building manufacturers


The double layer forming machine can make two different types of wall and roof panels in one machine, including glazed roof tile, roof/wall panel style.


This design of the double layer roll forming machine could increase your productivity and save space, and save the costs. The machine max roll speed can reach to 45m/min. This is very popular abroad due to its high efficiency. It can work automatically.


2. Main technical details of the double layer roof roll forming machine


No.
1Material of the profileGI or color steel
2Thickness range0.3-0.8mm
3Main motor power7.5kw
4Electric Voltage380V, 50Hz, 3Phase
5Roll station18 stations
6Roller materialASTM1045 chrome plated surface with chrome, CNC machiening
7Shaft diameter¢70mm material: SAE1045 with quenching and tempering
8roll forming speednot less than 15m/min
9Transmissionby chain, one inch, single line
10OthersRoll former has leveling bolts in the base for adjusting the leveling
Machine base frame adopt H beam welding steel
In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
Machine adopt new station to make machine more strong
To avoid accidents, all of drive part adopt protect cover

3. Main components of the double layer roof roll forming machine


NameDescription
Manual decoiler

Dimensions: 1700mm*1000mm*800mm

Width of feeding: 1250mm
Capability: 5 Ton

Inter diameter: 480-570mm
Max out diameter: 1500mm

Mode of expand &fight: inner expand &fight by manual
Way of feeding: manual


Forming section

Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flatten.
Feeding type: adjustable

Feeding width:900-1300mmmm

Entrance and guide roller:

diameter is ¢76mm, material is SAE1045,surface with chrome

Hydraulic Cutting

Cutting after forming: Cut the sheet after roll forming to required length.
Material of blade:Cr12, 58-62 HRC hardness
Cutting power by hydraulic,4KW
Working pressure: 12Mpa adjustable

Length measuring: Automatic encoder length measuring, Brand: Omron

The cutting sequence is also contained and controlled by the same PLC program

Receiving table

Jointed by 60mm*40mm tube
Size: 1.0m long*0.8mwide*0.6-1mhigh
One out table with two support roller

Two sets.

Hydraulic stationHydraulic power: 4kW
Working pressure: 12Mpa adjustable
Solenoid valve: 1 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)
Control Cabinet

1)Programmable setting of profile length and quantity
2)Automatic stopping of the equipment after completion of the cutting programme.

3)Operating system language: English and Chinese

4)Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
5)PLC brand: Panasonic
6)Frequency converter brand: Yaskawa, quantity: 1
7)Touch screen: Taiwan Weinview


4. Quality assurance


The company organizes the production as per ISO9001:2008 standard. From design control, process control, inspection control to delivery, installed and service, we all operating a whole strict process control system. The running of the quality system performs quality manual, procedure files, work instruction and related technical and management standard together with standard and regulation layout by the company. Quality system realizes whole screw and whole procedure control completely.


Quality assurance procedure for important out-source parts.


a. Mainly out-sourced parts: control system, cylinder, hydraulic components, motor, pump etc.


b. After evaluation, select qualified suppliers as business partners.


c. Purchasing according to plan, purchase contract, quality requirement, technical standard, and inspection standard.




China High Efficiency Double Layer Roll Forming Machine , IBR Sheet Roll Forming Machine supplier

High Efficiency Double Layer Roll Forming Machine , IBR Sheet Roll Forming Machine

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