Customized Gas Fired Furnace , Heat Treatment Furnace Stable Performance
Brand Name:WONDERY
Certification:ISO CERTIFICATE
Model Number:RT2
Minimum Order Quantity:1 Set/Sets
Delivery Time:60 Days
Place of Origin:Jiangsu, China (Mainland)
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Location:
Wuxi Jiangsu China
Address:
Shengang Metropolitan Plaza, Xinwu District, Wuxi, China
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within 40 hours
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Product Details
Personal Customized Gas Fired Car Bottom Furnace For Heat Treatment
Product Application
Personal Customized Gas Fired Car Bottom Furnace For Heat Treatment is state standard energy saving cyclic furnace.
It is a fiber structure saving 60% power consumption. It is among the first manufacturers to employ compound high
aluminum porcelain nail group, trolley anti-explosion sealing bricks, automatic sealing trolley and furnace door, and integrated rail.
This series furnace is applicable to the quenching, annealing and aging treatment of high chrome parts, high manganese cast
parts, cast iron, rolls, steel balls, 45# steel parts and others.
SPECIFICATIONS FOR Personal Customized Gas Fired Bogie Hearth
Furnace | |||
Temperature control system | Rated Temperature | ℃ | 1300 |
common heating temperature | ℃ | 400-1250 | |
Furnace body exterior temperature | ℃ | ≤ 55 + room temperature | |
Temperature control system precision | ℃ | ≤±1 | |
Uniformity of furnace temperature | ℃ | ≤±10 | |
Gas burning system | Fuel | natural gas | |
Gas calorific value | Kcal/m3 | 7000 | |
Gas supply pressure | Mpa | 0.05-0.1 | |
Mechanical system | door lifting mechansim | electric hoist | |
bogie driving system | reducing motor | ||
door and bogie moving speed | m/min | 6-8 | |
Refractory lining | hearth lining | aluminum silicate fiber | |
bogie lining | refractory brick | ||
Technical Parameters
| No. | Item | Technical Parameters |
| 1 | Gas pressure before furnace | ≤1kg |
| 2 | Fuel | Natural gas |
| 3 | fuel gases calorific value | Approx 21000kcaL/m3 |
| 4 | Heating zone | 4 zones |
| 5 | Max temperature | 900℃ ( normal used temperature 750℃ ) |
| 6 | Loading capacity | Approx 34 ton/furnace |
| 7 | Temperature measurement accuracy | ±2℃ |
| 8 | Gas consumption | 72m3/h (based on the loading capacity 34 ton, and the temperature rise speed is 150℃/hour ) |
| 9 | Gas pipe before furnace | Gas flow≥80m3/h |
| 10 | Air consumption | 2500m3/h |
| 11 | Temperature uniformity | ±15℃ |
| 12 | Effective working size | 3300×1900×2300mm(D×H×W) |
| 13 | Hearth size | 3600×2300×2800mm(D×H×W) (the heigh includes the base support) |
| 14 | Quantity and model of burner | 8pcs/230KW, direct flame burner, on lower part of the furnace side |
| 15 | Temperature control method | PID regulation + PLC touch screen control (Siemens) |
| 16 | Max temperature rise speed | 60-150℃/h, adjustable |
| 17 | Air preheat temperature | 100-150℃ ( the furnace temperature above 800℃) |
| 18 | Furnace lining | high quality heat-resistant fiber compression block structure, fixed by 304 stainless steel |
| 19 | Operating voltage | 415V, 3 phase, 4 wire; 220V, 2 phase, 50Hz |
| 20 | Furnace door opening method | the furnace door is fixed on the bogie |
| 21 | Furnace door sealing method | Sealed by 2 sets electric push-rod |
| 22 | Bogie driving power | 7.5KW motorized chain sprocket driving mechanism, speed 6-8m/min |
| 23 | Furnace side sealing method | Sealed by 2 sets electric push-rod |
| 24 | Furnace back sealing method | Sealed by a spring compacted cotton block |
| 25 | Consumption index | Heat efficiency at full loadη≥40% |
Main Features
1) Personal customized gas fired car bottom furnace for heat treatment has a shell of welded steel plates and
sectional steel. The structure is of thick material.
2) The hearth wall lining of the bogie hearth furnace is an
all-fiber structure, saving about 60% of power consumption compared
with the traditional
brick hearth.
3) Low noise, energy-friendliness, and stable performance.
4) Advanced CAD design.
5) Years of experiences in heat treatment process.
Control Cabinet
Name: GGD type electrical control cabinet
Brand: CHINT, SIEMENS, Schneider, Omron, etc.
Original: China, Germany, French, Japan, etc.
Burner
Name: SINON burner (Germany technology)
Brand: SINON
Original: China
MODEL TABLE
Hearth Size (mm) L*W*H | Max Temperature ( ℃ ) | Max Loading Capacity ( kg ) |
950×500×450 | 1200 | 500 |
1100×600×400 | 1200 | 800 |
1200×600×450 | 1200 | 1000 |
1500×750×600 | 1200 | 1500 |
1800×900×600 | 1200 | 2500 |
1800×900×650 | 1200 | 3500 |
2000×900×700 | 1200 | 4000 |
2000×1000×750 | 1200 | 4200 |
2200×1000×800 | 1200 | 5000 |
2200×1050×750 | 1200 | 6000 |
2400×1200×800 | 1200 | 6500 |
2500×1300×900 | 1200 | 7000 |
2500×1400×900 | 1200 | 8000 |
2800×1500×900 | 1200 | 9000 |
3000×1500×900 | 1200 | 10000 |
3000×1530×950 | 1200 | 11000 |
3200×1530×950 | 1200 | 12000 |
3500×1500×1200 | 1200 | 15000 |
4000×1500×1200 | 1200 | 18000 |
4500×1500×1200 | 1200 | 20000 |
4500×1600×1200 | 1200 | 22000 |
5200×1500×1200 | 1200 | 25000 |
5500×1500×1200 | 1200 | 28000 |
6000×1500×1200 | 1200 | 30000 |
6500×1800×1200 | 1200 | 35000 |
7000×1800×1200 | 1200 | 38000 |
7200×2000×1200 | 1200 | 40000 |
7500×1800×1800 | 1200 | 42000 |
8500×2000×1500 | 1200 | 52000 |
9000×2200×1600 | 1200 | 60000 |
Picture of Electric Resistance Bogie / Car Hearth Furnace
Customized Gas Fired Furnace , Heat Treatment Furnace Stable Performance
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