Smart CNC Robotic Tig Welding Machine Touch Sensing Stable Wire Feeding For Oil Tank

Smart CNC Robotic Tig Welding Machine Touch Sensing Stable Wire Feeding For Oil Tank

Robotic tig welding machine configuration introduction

A complete automatic welding robot includes many different configurations, first the wire feeder, for the Genius Industrial welding robot, the wire feeder is integrated design, and the wire feeding is more stable. Unlike other manufacturers, the wire feeding device and the welding robot are separate.

Second the power supply of the automatic welding robot, Genius is using domestic famous brand high quality welding power supply, for example, Magmeet and AOTAI, it have been tested many times by our engineer, can reach a very high accuracy 0.03mm.

The automatic welding robot related accessories also need to use the positioner, such as welding roller frame, head and tail frame turning machine, rotary platform and positioner, etc. The welding displacement mechanism is equipped with servo motor drive.

In order to better realize the automation level of the equipment, a lot of computer software is used in the automatic welding equipment, including programming software, function software, etc.

In addition, there are many auxiliary devices in the automatic welding robot, such as clear gun wire cutting device, cooling water tank, flux conveying and recovery device (SAW), mobile device, laser Or camera sensor, dust removal device, etc.

Why choose zhenkang robotic tig welding machine ?

1. Core components like RV reducer, harmonic reducer and servo motor independently R & D by ourselves, save cost then have a better price to customers, besides, ensure the coordination and consistency of robot, then ensure the quality at last.
2. For servo motor, absolute value encoder, servo motor and RV reducer direct connect horizontal volume size smaller.
3. For Wire Feeder, 30 years experience, now production No.3 in the world, we are also supplier of Yaskawa and FANUC for wire feeder.
4. For Robotic arm housing, die casting, smooth surface, metal color antirust for 10years.
5. For Welding gun, integrated design, reducing resistance of wire through path, wire feeding smoothly.
6. For Dis - collision device, high sensitivity, after crash,immerdately work and no need adjustment.

Robotic tig welding machine specification

Robotic tig welding machine power supply CM350 introduction

1. The stabilized arc and low spatter technology make our welders suitable for all current range and different welding processes.
2. Comparing to traditional welder, because the arc is more focus and better penetration, this machine needs 20% less heat to have the same fusion depth.
3. The unique droplet control technology brings many benefits, such as excellent gap - bridging ability, etc.
4. The micro - control technology of "clear ball" helps to increase success rate of starting arc highly.
5. The operator can set up various welding parameter and expand function on welder panel without purchasing any other configurations.
6. It has 10 default settings and can be customized up to 99.
7. With digital communication interface based on CAN, the welding process and customized functions can be updated.
8. Communicating to robot is optional.

Robotic tig welding machine package

Optional device - Welding positioner

The servo positioner is a special welding auxiliary device for industrial robots. It is suitable for welding of complex workpieces to obtain the ideal machining position and processing speed.

The positioner of the positioner is rotated by a well - known foreign brand servo motor with high - precision reducer, which has high rotation precision, accurate positioning and strong carrying capacity. By configuring different servo motors (linked and non - linked), the remote operation of the positioner can be performed by the robot teach pendant or the foreign object operation box.

The single - axis servo positioner is generally composed of a table turning mechanism, and the workpiece fixed on the table is brought to the required welding and assembly angle by the table turning. The table rotation is servo motor control, and the ideal welding speed can be obtained.

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.