Payload 10kg Industrial Arc Welding Robot Cells MIG MAG TIG Welding

Payload 10kg Industrial Arc Welding Robot Cells MIG MAG TIG Welding

Arc welding robot ensure welding quality

1. Firstly, choose the correct and high quality welding wire to ensure the construction quality of the automatic welding robot.
2. Secondly, it is necessary to prepare a special welding process, and carry out strict process regulations on the size of the parts, the weld bevel, the assembly size, etc., thereby reducing the probability of various defects in the weld.
3. Again, try to use high - precision assembly tooling to improve the assembly accuracy of the weldment.
4. Finally, the welds completed by the automatic welding robot should be thoroughly cleaned to prevent the presence of various debris, otherwise the success rate of arc ignition will be affected.

Arc welding robot constitute

The welding robot includes two parts: the robot and the welding equipment. For example, arc welding, the welding equipment includes a welding power source, a control system, a wire feeder, a welding gun and other parts.

Arc welding robot welding type

1. Carbon dioxide gas shielded welding, carbon dioxide gas can be used as a shielding gas for gas metal arc welding (GMAW), mainly used for welding low carbon steel and low alloy structural steel. It can also be mixed with argon to improve the quality and efficiency of GMAW.

2. MIG, suitable for welding thin plates and space position welds, welding of aluminum and aluminum alloys, copper and copper alloys and stainless steel.

Arc welding robot body specification

Welding control system features

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

Arc welding power source introduction

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
5. Open type communication mode, robot can control all parameters of welding machine.
6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.

6 Axis Arc welding robot joint parts introduction

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

FAQ

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Q: Can you provide customized service for our product?

A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

Q: What does the whole welding robot system include?

A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

Q: What's the warranty period and delivery time?

A: Warranty period is 12 months. While the delivery time would be within 15-30 days after receiving your deposit.

Optional device - welding positioner

1. The two - axis servo positioner is mainly composed of a welded overall frame, a rotary platform, an AC servo motor and an RV precision reducer, a conductive mechanism, a protective cover and an electrical control system.
2. The welded whole frame is welded with high - quality profiles. After annealing and stress - relieving, it can be processed by professional mechanical processing to ensure high - precision machining and precision in key positions. The surface is sprayed with anti-rust appearance paint, beautiful and elegant, and the color can be customized according to customer requirements. custom made.
3. After the high - quality steel is processed by professional mechanical processing, the surface of the rotary platform is machined with standard threaded holes for positioning tools, and blackened and rust - proof.
4. The AC servo motor and the RV reducer are selected as the power mechanism to ensure the stability of the rotation, the accuracy of the positioning, the durability of the use, and the low failure rate.
5. The conductive mechanism uses brass as a conductive mechanism, which can achieve good electrical conductivity. The conductive base is integrally insulated to effectively protect the servo motor, robot and welding power supply.
6. The electric control system uses the Japanese Omron PLC to control the positioner. The performance is stable and the failure rate is low. The electrical components are selected from well-known brands at home and abroad to ensure the quality and stability of use.

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.