PET Bottle Fruit Juice Packaging Machine , Automatic Liquid Filling Machine

Automatic Pet Bottle Aseptic Filling Machine Production Line (Juice, Tea)

China-beverage Co., Ltd built in 2011, located in Zhangjiagang City, Jiangsu Province, China. We are one manufacturer for beverage packaging machinery, as aseptic cold filling line, bottle blowing combiblock system, water filling machine line, CSD bottling line, hot juice production line, bottle labeling and packaging system, water treatment plant, etc. China-Beverage has international standard workshop is more than 15000 square meters. Any chance, welcome your visit.

Overview:

Applicable products: NFC juice, Tea drink, Fresh milk, etc.
Applicable containers: PET plastic bottle, etc.
Filling principle: Weight filling, flowmeter filling
Filling temperature: Room temperature

Technical parameter:

Main Configuration:

Description:

a. Bottle feeding mechanism

1) The air conveyor is directly connected to the bottle inlet wheel.

2) The bottle-infeed wheel adopts the innovative design of the bottle-mouth clamping mechanism with splitting function, which eliminates the bottle screw and the conveyor chain. It is not necessary to replace and adjust any part when doing with different bottles.

b. Disinfectant rinsing machine, aseptic water rinsing machine

1) Sterilization with two-wheel disinfectant ensures both effective disinfection time and disinfectant consumption.

2) Washing machine is electronically controlled, each washing branch adopts imported pneumatic diaphragm valve, which is controlled by PLC to realize the opening and closing of the bottle flushing valve.

3) Aseptic water bottle washer has steam shielding to avoid contamination of sterile water by microorganisms.

4) Compared with the traditional water-distributing tray structure, this electronic bottle flushing has a simple structure, no relative sliding mating surface and sanitary corner, easy to clean, and can withstand acid and alkali cleaning liquid and has a long service life.

5) Pneumatic diaphragm valves and electrical control systems are installed in the operation space of the filling room for easy observation and maintenance, and can reduce the aseptic space.

6) Rotating disksare all welded with stainless steel AISI304.

7) Large flat-toothed bearings for smooth and reliable operation.

8) The bottle holder is made of stainless steel AISI304, which is hygienic and durable.

9) Bottle clamps and lifting sliding sleeves are all German igus corrosion-resistant maintenance-free bearings.

c. Transition wheel

1) Make the bottle to flip over the transition wheel to win the maximum bottle washing time.

2) There is aseptic water washing nozzle at the transition wheel between the filling machine and the capping machine to rinse the residual material at the thread of the bottle mouth.

3) Replace the traditional dial with a bottle-necked bottle clip. When using different bottles shape, there is no need to adjust the height of this machine, and no need to replace or adjust any parts. Adapt to thinner, lighter bottle shapes and reduce costs of bottle producing.

d. Material filling machine

1) It adopts non-contact filling way, which can effectively prevent secondary pollution;

2) It is used with imported pneumatic diaphragm filling valve, to measure the filling capacity with KROHNE (or E+H) high-precision electromagnetic flowmeter to realize the valve opening and closing.

3) The filling valve has simple structure, easy to clean, can withstand acid and alkali cleaning liquid and high temperature of 150 °C; it has a long service life. The filling valve port adopts patented slow-flow device of our company, which can effectively prevent material from foaming and overflowing.

4) Electromagnetic flowmeter and pneumatic diaphragm filling valve and flow electrical control system are installed in the operation space of the filling room, which is convenient for users to observe and repair, then can reduce the aseptic space.

5) The filling machine is equipped with an automatic CIP cleaning system, which can effectively clean the inner and outer walls of the filling valve, contacting with material. The CIP cleaning process is automatically completed by the PLC.

6) The filling machine has its own liquid cylinder and is equipped with a pressure and liquid level sensor to monitor the condition of the material in the liquid tank in real time.

7) The rotating disks are all made of stainless steel AISI304. The support bearing is a large flat toothed ball bearing, which is stable and reliable.

e. Capping machine

1) Adopt magnetic constant torque capping head, which is stable. And the capping defective rate is smaller than 0.2%.
2) There is a line of optoelectronic switches in the cap falling guide rail. If there is no cap in the rail, the machine would automatically stop, sparing the situation of no cap.
3) Bottle-in detection switch is equipped in the capper. The cap locking cylinder connected to cap falling guide rail and cap moving disk continuously control the discharge of caps, so as to ensure no cap-in when there is no bottle, reducing the abrasion of caps.

Company Serivce:

1. China-Beverage is one professional manufacturer in beverage production line, for juice drink, drinking water, carbonated soft drink, milk, etc.

We have our own factory, with 15000 square meter.
2. China-Beverage has the certifications of ISO, CE and so on.
3. The production lines made by China-Beverage are exported to many countries abroad every year, such as America, Japan, Korea, Thailand,

Vietnam, Myanmar, Philippines, Israel, Tanzania, Pakistan, Ethiopia, etc.
4. China-Beverage offers free technician support and consultation to help you to buy new machines and start a new factory.
5. China-Beverage offers one year quality guarantee for the machines you buy freely.
6. China-Beverage will send our technician to your country for production line installation and commissioning.
7. Your inquiry will be replied within 24 hours, you are welcome to contact me in your convenience, please feel free to contact me if any question you have.

Jiangsu Zhongyin Machinery Co., Ltd. is located in Donglai Town, Zhangjiagang City, Jiangsu Province. It has international standard workshop more than 15000 square meters. It is one of the professional beverage packaging machinery manufacturers with collecting research, development and manufacturing. It is China's best beverage machinery equipment suppliers. As liquid packaging industry enterprise, the drink service network is all over the world more than 30 countries and regions, products are widely used in drinks, flavor, cosmetic, beer, milk, and pharmaceutical industries.

Gathering the domestic famous machinery manufacturing enterprise, which have many years' staff more than 60 from machinery, technology and automatic control these 3 fields. It's the strong team of liquid (drink) packaging machinery industry in China, the existing 2 food engineering doctor, 5 masters, 12 senior engineers, can provide users with: Market positioning analysis, designing, engineer training and a set of turnkey solution project and related services.

Modern factory, all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, constitute the drink mechanical excellence in product manufacturing system. It also provides Zhongyin Machinery product's quality in the most powerful guarantee.