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Humidification to eliminate static in electronics manufacturing

Eliminate harmful electrostatic discharge with proper humidification

Electronic devices, printed circuit boards, components and data are highly sensitive

to electrostatic discharge. Correct humidity levels are essential to minimizing the

damage caused by ESD.

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Humidity Control – The Ideal Solution to Eliminate ESD.

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With a humidity level of 40% RH, surface resistance is lowered on floors, carpets, table mats and other areas.

Humidifiers add moisture to the air, and the moisture in the air forms a thin protective “film” on surfaces that serves as a natural conductor to dissipate electric charges. When humidity drops below 40% RH, this protection disappears and normal employee activities lead to objects being charged with static electricity.

Having an overall program of static electricity reduction, helps to:

■ Increase productivity
■ Decrease waste from damaged components
■ Improves indoor air quality for both manufacturing and employee heath

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Benefits of Qingdao Huayun industrial electronics industry include:

1.) Minimizing damages to manufacturing equipment and product caused

by ESD (Electrostatic discharge)

2.) Increased product quality which will lead to an increase in revenues

3.) Increased productivity due to reduced employee absenteeism

4.) Employee health and comfort in the workplace

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Intelligent High Pressure Water Misting System

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Working Principle

The Ucloud ® high-pressure water misting systems(UY-CG-A)use the plunger pump to operate the water pressure between 800 and 900 psi (pounds per square inch). Then the pressured water goes though the specially designed nozzles to create the fine mist fog. The systems will work very effectively in both low and high levels of humidity. Even when the humidity exceeds 90%, the effects of the system will be felt with the rapid drop in temperature and make you feel cool and more comfortable. High Pressure Systems create the most BTU's, because the systems produce smaller mist and creating more cooling evaporation.

As the micron water droplets flash evaporate they pick up heat from the air, which significantly drops the temperature between 25 and 35 degrees Fahrenheit, without making you wet.

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Intelligent Control Mode, easy to operate and in high safety.

• Touch screen, easy to operate.
• Separate humidity control pipe for each area.
• With a Humidity & Temperature database, can support for printing
• High pressure, low pressure, Water leakage, power leakage Shutdown protection.
• Multi-modes way of control.

High efficiency, low cost, Low Noise

• To atomize 1L water per hour only need 4W power.
• Noise ≤60Db
• Max. spraying volume 2400kg/Hours

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Main Features

1. Fine and even fog:The high pressure misting nozzles can create 5billion droplets with the average particle size between 5 to 20 microns. With optimal humidification and cooling effect.　　

2. Cost Saving: To atomize 1kg of water need only 4W power. 1% of the power for the traditional electric style humidifier and 10% of power for the air-water mode of humidifier.

3. Steady Status:High-pressure water misting system, the host body part with imported industrial piston pump, can be 24 hours continuous operation. No power vulnerable parts for the nozzle and water mist dispenser. Can be used in high dust environments and will not be easily damaged.

4. Safety: Automatic pressure-relief function can release the high pressure in the pipes when the system stop working to avoid the water dripping problem. Automatic water and power shortage alarm system to avoid the high pressure water pump getting damaged.

5. Spraying Volume:From 50kg/h to1500kg/h,intelligent control with no extra people to manage the system.

6. Variable frequency machine:Automatically water supply in constant pressure. Can automatically adjust the water pressure in different areas accordingly to the operate and close status to assure the safety for the water pump and pipes.

7. New Technology:To avoid the accumulated water, precipitation, and moss growth problem in the pipe, and also can protect the spray effect of the spray nozzle. All nozzles with water-dripping-protect function, the nozzles have no water dripping problem.

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Main Applications

1. Tobacco industry: Keep the optimal relative humidity, to prevent damage to the tobacco leaves, to ensure that the tobacco moisture content in the storage of alcoholization process.
2. Coating Industry: Keep the humidity to increase the paint adhesion, to avoid paint off, paint peeling, and paint plastering problem. Dust suppression and eliminate static electricity.
3. Electronics Industry:Semiconductor components factory, LCD factory, PCB plant, IC test plant, SMT workshop and other humidity control and eliminate static electricity.
4. Printing industry:Eliminate static electricity and keep humidity to make sure the paper does not shrink and do not jam. To Improve production speed and efficiency.
5. Textile Industry:Keep the humidity to increase the moisture regain rate of yarn and fiber. Eliminate static electricity, reduce the yarn broken rate and improve the product quality.
6. Plastic Industry:Humidification in the plastic injection molding plant and plastic making plant. Eliminate static electricity.
7. Livestock Industry: Simulation of the natural environment, do the humidification and disinfection for the livestock, birds and other large-scale farming.
8. Mushroom Farming:Humidity adjustment to promote the growth of mushroom, to ensure the productive stability.
9. Fruit and vegetable Storage:To keep fruits and vegetables crisp, color, flavor, to prevent dehydration, withered, prolong aging, reduce rot problem.
10. HVAC industry: central air conditioning supporting humidification and eliminate static electricity.
11. Outdoor Cooling: Large public outdoor spaces such as airports, railway stations, parks, schools, high pressure water misting system is the ideal cooling solution, in the evaporative process, the atomization of water to absorb the heat, to achieve cooling effect, 100kg of water in the evaporation can absorb 68kw of heat from the air.

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Installation Diagram

(1) inlet valve (2) Water filter (3) Humidifier (4) Computer Control System

(5) high-pressure control valve (manual or electric) (6) Mist Nozzle

(7) High-pressure Tee joint, Cross (8) High pressure pipe (9) Plastic wire rope

(10) Temperature and humidity sensor (11) Chiller (optional) (12) Ion water softener

(13) High pressure check valve (14) High pressure electric valve discharge system

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The Double Water Pump Mode:

Intelligent Control Mode, easy to operate and in high safety.

• Touch screen, easy to operate.
• Separate humidity control pipe for each area.
• With a Humidity & Temperature database, can support for printing
• High pressure, low pressure, Water leakage, power leakage Shutdown protection.
• Multi-modes way of control.

High efficiency, low cost, Low Noise

• To atomize 1L water per hour only need 4W power.
• Noise ≤65Db
• Separate power supply,separate control,timing switch
• Independent parameter setting, maintenance prompt, fault record

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Technical Parameters

High pressure water spray misting fog system High Pressure Water Spray cooling Mist nozzles

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FAQ:

Q1. How To Order ?

Step 1 : Send an inquiry
Step 2 : Confirm the operating conditions
Step 3 : product recommendation and quotation
Step 4 : sampling
Step 5 : confirm order details and make a payment
Step 6 : proceed with product preparation upon receipt of payment
Step 7 : shipping

Q2. How To Pay ?

We accept the following payment methods
1. T/T (Bank Transfer)
2. Western Union
3. Paypal

Q3. How Do We Deliver ?

1. We ship products through major carriers like FedEx, UPS, TNT, EMS.
2. Sea shipment service available. (MOQ 1CBM)

Q4. What's The Lead-time ?

Q5. How Long Does It Take To Receive Shipment ?

It depends on where the buyer is located and which service is chosen.

Guidelines delivery times:
1. Priority Express (FedEx, UPS, TNT) : 1 ~ 3 working days
2. Economy (FedEx, UPS, TNT, EMS) : 3 ~ 9 working days

Q6. How To Track The Shipment ?

On the day we dispatch the shipment we will send a shipment notice
which includes the tracking number.

Q7. What Are Our Product Warranty Policies?

We provide a 12 month guarantee.
During the guarantee period we will replace defective goods and/or spare parts at our own expense,
only if the responsibility is solid confirmed as ours after investigation and discussion agreed by both

sides.

Q8. Why Choose Ucloud high pressure water misting Nozzle ?

We've been devoting ourselves to nozzle manufacturing for more than 30 years,
and have been working with top-notch customers from countries including Japan and many in Europe and North America.
We enjoy a good reputation among existing customers for outstanding stability
resulting from strict and consistent quality checks and production controls.
We trust we're fully capable of satisfying your high-end requirements and meeting your high standards.

Q9. How to contact with us ?

Email: 18669741981@gmail.com
Tel (What's App): 0086-18669741981
Skype: qingdaosjm0319

Installation Diagram

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High pressure water spray misting fog system High Pressure Water Spray cooling Mist nozzles

The below show the application in vegetable storage application: