Customized Electric Motor Winding Machine , Alternator Winding Machine

Customized Electric Motor Winding Machine , Alternator Winding Machine

Information needed for rotor production line inquiry
It will be better if customer could send us detailed drawing including below information.
1. Rotor lamination drawing
2. Rotor assemble drawing
3. Rotor stack drawing
4. Rotor winding diagram drawing: with rotor wire diameter and turn number
5. Commutator drawing
6. Shaft drawing
7. Required residual unbalancing volume and initial unbalancing volume
8. Wedge and insulation paper material
9. Required productivity
10. Other technical requirement
If possible, it will be better if customer can send us samples.

(1) Main Technical Parameter

(2) The operation steps of this machine

Around 1000pcs/8 hours,it is only a rough idea, depends on the armature slots number and turn number.
Load armature on the shuttle manually, press START button,shuttle will deliver the armature to the winding position, and automatic winding, indexing and wire cutting,after completing, the shuttle will take out the finished armature from winding position, operator unload the finished armature, one cycle is completed.

(3) Machine main function and characteristic

Winding tooling: each machine has one set winding tooling and three vertical winding forms.
The whole set of tooling can be changed, and it takes about 15min.
The turntable is two stations structure. It adopts servo system to rotate and index transfer form.
Allow three wires winding simultaneously.
Main spindle is controlled by servo motor. The coil turn number accuracy is ±1 turn.
The working rotation speed can be set . Machine has no distinct vibration and noise.
Free of enamel damage and wire snap. Once the copper wire is run out, machine will automatically stop.
PLC can set turn number, winding speed, tooling sunk height, tooling sunk speed and winding direction.
X andY spindle of wire hooker and wire cutter adopts servo system. It can adjust the length of bridge wire and lead wire.
Tooling sunk adopts servo system. The max segment number of tooling sunk is 6.

(4) OEM/ODM Profile

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, Brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

(5) Production Line Profile

With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.

(6) About Smart

Suzhou Smart motor Equipment Manufacturing Co.,Ltd is one of the high-tech key enterprises which specialize in designing, producing and selling motor manufacturing equipments in China. The company now has nearly 150 employees, including more than 30 engineers and technicians, with the building area about 20,000 square meters and a hundred sets of advanced production and test equipments. It is now qualified for designing and manufacturing full production line (starts from coil winding to final forming of a stator) for AC motors such as home appliance motor, industrial medium and small motors, pump motor, rolling door motor and automobile motor etc. In 2012, SMT passed the certification of ISO9001:2000 Quality Management System.

SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd. is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. We,Suzhou Smart Motor Equipment Manufacturing Co., Ltd. has two main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature ,stator production, and the motor assembly line, The second division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

Our Machine Production Process,Our motor stator production line is widely used in the manufacturing of many kinds of motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.