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Automatic Glass Bottle Beer Filling Machine 3 in 1 Rinsing Filling
Capping Machine
Quick Detail:
Name: Automatic Glass Bottle Beer Filling Machine 3 in 1 Rinsing Filling
Capping Machine
Material: Food stage stainless steel
Control: PLC & touch screen control
Capacity: 6000-8000bph
Suitable Bottle: Glass bottle
Bottle Volume: 0.25-2.5L
Dimension: By order
Function: Washing filling capping 3 in 1
Technology: Germany & Japan
After-sales service provided: Engineers available to service machinery overseas .
Description:
Bottle rinsing part
This part is made up of lifting device, the main transmission
device, the fixed frame, clamp device, distributor, and open clamp
cams and over turn cams etc.
Lifting device is used to adjust the height of the rotary tables
and clamps of machine to adapt to the bottle height. Its power
comes from the lifting lever. Lever rotates drive screw rotation to
realize the rotary tables lift.
When the clamp rotate to star wheel with rotating table, bottle
into the middle of clamp, open clamp cam close the clip claw and
clip the bottleneck with the rotating clamp. When rotary tables to
rotate, clamp pieces will rotate with over turn cam, guide cams
rotates around over turn cam and flip the bottleneck to 180 degree
till the bottle mouth is top downwards and directly face the spray
nozzle, then the clean water in the spray nozzle sprays and wash
the inside of the bottle, Drain, turn 180 degree downwards and then
goes out from the star wheel.
Filling part
This automatic glass bottle beer filling machine is specially
designed according to the beer feature, and the filling part is
designed to be twice pre-evacuation.
The filling part is made up of main liquid pipe, rotating cylinder
bearing base, filling cylinder fulcrum loop, wine or carbonated
drink tank, filling valve, filling cylinder pipe, control loop
device, ascending device, the distributor, height adjusting
control, stimulating bubble arm, vacuum system, etc.
a. The first Vacuumize
Open the Vacuum valve stem, in the bottle and vacuum channels
forming a road. The air in the bottle will be discharged from
bottle through this channel, in the bottle will form a vacuum.
After reach the fixed time, Vacuum valve closed, then it will be
finished.
b. Gas injection
Open the filling valve, a pathway is formed between the bottle and
the gas channel. The gas filling into the bottle through this
channel till gas pressure in wine tank equals to the beer tank
pressure.
c. The second vacuumizing
After gas injection into the bottles, little air will be
concentrated on the top of the bottle neck. By the second
vacuumizing, this part of resting air will be removed and generate
a slight-vacuum state, which is better for the filling work.
d. Beer filling
Open liquid valve and form pathway between the bottle and the beer
tank, the material will feed into the bottle from this channel, at
the same time, the CO2 in bottle return back to the beer tank at
the same speed through air-back pipe. Compressed CO2 in the bottle
seal material to continue to run till the material in bottle rising
over air-back pipe and form pressure balance
e. Close valve
After the bottle finish filling stand for long time, close the
liquor valves and air filling valves, cut off the channel between
wine tank and bottle.
f. Air discharge
Open the discharge valves and form a pathway between bottle and
air. The pressure in bottle will release through this channel and
don’t finish release until bottle separate from filling parts.
g. Blow remaining liquid
When the filling parts locates between bottle-out and bottle-in
star wheel, open the gas filling valves and close it after reach
the fixed time. So that the gas in bottle will blow the remaining
liquid.
Capping part
The capping machine is made up of cap holder, capping slideway,
capping upper part, capping lower part, elevating part and anti
circling column.
The up and down movement of the capping nozzle is driven by the
capping cam, which is fixed. The screw or crown caps (one machine
can only has one kind of capping part) are sending to the cap
slideway by a mixer in the cap container, and then slid to the
capping mould of the capping nozzle. The capping nozzle is driven
by power and move in circle. The capping nozzle would move upword
and downward one time in each circle of the capping. The cam, set
up in the upper fixed part of the capping machine, controls the
upward and downward movement of the capping nozzle.
After the bottle is transmitted from the filling machine, the
capping nozzles have been fed with a bottle cap. The capping
nozzles moves downwards the bottle under the capping platform
driven by cam guideway, then the bottle cap with the aid of the
damping ring.
Specifications:
Model | DCGF12-12-4 | DCGF 18-18-6 | DCGF 24-24-8 | DCGF G32-32-10 |
Production B/H(600ml) | 3000-4000 | 4000-6000 | 6000-8000 | 8000-12000 |
Bottle standard | Neck: φ50-100mm Height:150-320mm | |||
Water pressure of washing bottle | 0.18-0.25Mpa | |||
Water consumption for washing bottle (kg/h) | 1300 | 2000 | 3000 | 4000 |
Spraying position | 4 | 7 | 10 | 14 |
Dripping bottle position | 3 | 5 | 8 | 10 |
Filing precision | +5MM | |||
Gas source pressure | 0.4Mpa | |||
Gas consumption(m³/min) | 0.3 | 0.4 | 0.5 | 0.7 |
Total power(KW) | 4.2 | 4.5 | 5 | 6.2 |
Total weight (T) | 2 | 2.5 | 3 | 4 |
Dimension (L*W*H)mm | 2100*1600*2100 | 2500*1750*2100 | 2700*2100*2100 | 3500*2100*2100 |
Competitive Advantage:
1. One year warranty for the whole system
2. Free equipment installation and debugging
3. After one year, we can help you to maintain the machine and the
accessories are provided only one the cost price
4. Every 3 years, we can help to overhaul the machine free (Labor)
5. We can provide internship service and help you train the
operator and mechanic
6. Free production technology and process configuration
7. We can help you to design the production line, workshop and
provide turn-key project
Company description
Zhangjiagang city FillPack machinery Co.,Ltd. is a manufacturer
enterprise specializing in producing beverage packing equipment and
various water treatment equipment. The company has not only gained
over ten year’s producing experience but also incorporated advanced
technology from home and abroad. So we have won high reputation
among our customers domestic and abroad.
At present we produce: production lines for mineral water, pure
water, fruit juice, tea drink, milk drink and carbonated drink with
capacity 1000-20000bottles/hour, production lines for vinegar, soy
sauce and wine, 3-5gallon barreled water with capacity 80-120
barrels per hour and various water treatment plant.
Honesty, Sincerity, and good faith" is our spirit, while "High
technology, high quality, and high level" is what we look for. We
try our best to satisfy our customers' needs with our good
after-sales service. We would like to cooperate with our friends
and develop together. All friends from at home and abroad are
warmly welcomed to visit us.
Our workshop
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