The World's Best Surface Welding Machine for Al Plate Productions
High Grade Hardness
Mechanical Functions
Open-arc welding, submerged arc welding, gas protection welding,
swing welding
Automated recording of valid welding time, precisely adjusting
welding torches
Precisely stepping, memory patching
Automatically start/stop stepping
Automatically lift/drop torches
Application
Online and offline open-arc surfacing of various vertical mill
grinding rollers and tables
Open-arc surfacing of wear plates
Open-arc surfacing and submerged arc surfacing of different rollers
Internal and external wall surfacing of metal pipes
Arc plate surfacing
Hot galvanized zinc pot surfacing
Spiral componenst surfacing
Press roller surfacing
Machine Overview :
The top requirement of users for the surfacing welder is
wearability and accuracy.
With quick development of the surfacing business and continuous
expansion of the application area of the surfacing, the users
propose higher requirements for wearability and accuracy of the
surfacing welding machine. The DC drive idea controlled by the old
encoder cannot meet the user’s requirements, especially the users
require the surfacing welding machine with a longer service life,
higher accuracy and higher stability under the severe surfacing
environment.
Based on the features of the surfacing welder in china and
abroad,we develops out a surfacing welding machine with higher
wearability and accuracy. The machine is controlled by PLC program,
is driven by the AC servo motor and is operated by touch screen. It
efficiently solves low wearability and accuracy problems of the old
surfacing. This surfacing welding machine is not only applicable to
the open-arc surfacing, it also has new functions such as submerged
arc welding, swing welding, precise step, automated pit filling and
automated recording valid surfacing time etc.
Main advantages:
1. Realizing hardfacing process and heat preservation process
synchronously, guaranteeing digital control between the surfacing
layer temperatures in the process of hardfacing.
2. Realizing welding of automatic recovery and avoiding the dust
pollution, improving the working environment.
3. Wire stability, wire torque in process of surfacing, which can
realize high speed surfacing and swinging overlays, increased
melting and depth of molten pool apply efficiency.
4. Strengthen the arc of molten pool of electromagnetic and
mechanical agitation role in the process of the swinging
hardfacing, making the weld microstructure becomes more reasonable
and uniform.
5. It can achieve automation control for all the welding process
parameters including the current, voltage, wire feeding speed, walk
line speed, walk line distance, weld bead width, weld bead pendulum
wide, welding time, etc.
Roll surfacing welding machine is a special kind of welding
equipment; it is combined by head and tail welding positioner,
submerged arc welding power, wheel frame etc. Welding machines’
basic classifications are according to the size of the loading,
also with reference to length of the workpiece, and the workpiece
parameters.
Product Application:
widely used in each kind of hot roller, beam steel roller, color
metals roller, and grind coal roller, etc various works pieces to
prepare to protect and repair the work.
Product Advantage:
- Combo unitized hardfacing and machining
- high quality
- Reasonable price
- good service
Specification:
Type | Max Loading Kg | Chuck type mm | Revolve speed rpm | Revolving Power KW | Horizontal Speed mm/min | Unit Length m |
RSW5 | 5000 | 500 | 0—1.2 | 2.2 | 0-30 | 3000 |
RSW10 | 10000 | 500 | 4 | 5000 |
RSW20 | 20000 | 800 | 7.5 | 6000 |
RSW50 | 50000 | 800 | 11 | 8000 |
Remote control box line length:10m The speed adjustment way:Rotary, transverse walk variable frequency
speed regulation |