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4 KW AC 16 meters light pole shut-welding machine full automatic 320/16000

4 KW AC 16 meters light pole shut-welding machine full automatic 320/16000

Brand Name:CMC
Model Number:320/16000,320/14000,320/12000
Minimum Order Quantity:1 set
Delivery Time:60~90 days
Payment Terms:L/C, T/T
Place of Origin:Wuxi,China
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Location: Wuxi Jiangsu China
Address: No.288 #, Hubin bei RD, Zhoutie Town, Yixing, Wuxi City,PR.China
Supplier`s last login times: within 29 hours
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Product Details

CNC POLE SHUT-WELDING MACHINE

MODEL: CNC320/16000

(Length can be customized)


Proprietary characteristics


1.CNC control automatic adjustment, CNC control system, as the light pole diameter changes, automatically adjust the clamping pressure, automatically adjust the position of the clamping roller, automatically match the feeding speed and position, and keep the welding seam always in a closed state to ensure smooth welding.


2.On the basis of the qualification of the previous process, after welding, there is no torsion of the welding seam, and there is no need for personnel to pry and twist the pole at the back of the machine to center the weld.


3.The driving pole is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding,this system can weld the pole from small end to bottom end full area and almost no left length out of welding. This way is reduced the manual working of the next process.


4.The clamping roller is 8 sets from all different direction, the advantage is reduce the roller pressure to the pole surface, and reduce the scratch on the surface. It is also suitable for the production of octagonal poles and conical poles. (Note: For machines with 6 unit clamping roller, because of the oblique clamping roller and the top clamping roller, the moving distance is inconsistent during the process of the pole diameter from small to large, and it cannot produce octagonal poles)


5.The pushing type trolley with motorized fast returning back function, no need operator to push back manually and it reduces the labor intensity of operators.


6.Back pushing type trolly with pneumatic clamping device, compared with manual clamping, simple and fast)


7.Submerged Arc Welding function.


8.Loading and unloading are on one side of the machine to avoid long-distance movement of operators. Operators only need to work nearby the welding head, which greatly reduces the labor intensity of operators


9.The multi-bracket structure at the front of the machine is used to support the street light pole. There is no traditional front support trolley design, no need to manually push back the front support trolley, and loading and unloading pole is simple to reduce the manual strength


10.with pole back guiding device.


11.Option items:


(11.1) Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding..


(11.2) With networked system, after the machine is connected to the Internet on the client's side, the machine supplier can assist the client with remote fault diagnosis and remote parameter adjustment. It is convenient for customers to quickly resume production.


(11.3) Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 20~30 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles). No overhead crane is required from each pole loading to unloading.


APPLICATION: FOR AUTOMETIC SEAM WELDING POLE


It is suitable for one piece type polygonal (Octagonal) and circle taper(Conical) light pole. it is automatic welding line, the trolley with speed adjustable frequency motor can push the light pole from small end to big end, The hydraulic cylinder through mechanical chain, worm wheel push the clamping wheel to close the pole and do welding at same time.


The machine includes the following items:


  1. Long working table with gear and rack driving system for push trolley.
  1. Trolly for pushing pole, including speed adjust frequency motor, driving system, guiding device, and pneumatic clamping system.
  1. Hydraulic clamping and welding unit,including the 8 sets clamping wheels for polygonal and conical pole, guide system
  1. Submerged Arc Welding system, including power, welding wire feeding system,flux recycle system, welding ground wire.
  1. with mute roller supporting standard
  1. hydraulic system,CNC Proportional valve, pump, motor, control system
  1. Pneumatic system
  1. CNC control system, touch Screen, PLC, software
  1. Camera, seam tracking system, including lens, camera, display screen
  1. Elctrical control system, including frequency driver, operation panel, cable etc.
  1. Option items

TECHNICAL FEATURES
1Workable Diameter60-320mm
2Workable length16000 mm
3Trolly length2000 MM
4Light pole thicknessLight pole diameter:: 60~300mm2.5~4.5mm
Light pole diameter:: 200~300mm4~6mm
5Clamping feet quantity8 units,
6Power of Motor for Pump4 KW
7Power of Motor for pushing dolly4 KW, AC speed changeable type.
8Welding Machine500A, (Submerged Arc Welding
9Welding wire diameter1.6~2.0 mm
10Working Speed1~3m/min
11Main Electric ElementsSchneider (France brand)
12Main motor frequency drive

Delta (Taiwan brand)

Schneider (France brand)

13Main motor BrandWNM, Chinese famous brand
14Welding power BrandPanasonic(Japanese brand)
15Main hydraulic valveProportional pressure valve
16Production Speed

8~12 pieces/hour, Based on the general street light pole with a length of 6 meters, the actual operation depends on the loading and unloading efficiency of operators and the selection of loading and unloading devices


17Operator number1 people
18Weight7000 kg(if with loading and unloading system,7500kg)
19

Overall sizes (mm)


35000x5600x4500 mm (LXWXH)

(note:the width with loading and unloading device.)



CNC control automatic adjustment, CNC control system, as the light pole diameter changes, automatically adjust the clamping pressure, automatically adjust the position of the clamping roller, automatically match the feeding speed and position, and keep the welding seam always in a closed state to ensure smooth welding.


Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding


Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 20 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles). No overhead crane is required from each pole loading to unloading.

China 4 KW  AC 16 meters light pole shut-welding machine full automatic 320/16000 supplier

4 KW AC 16 meters light pole shut-welding machine full automatic 320/16000

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