Product Details
Heavy Duty Welding Positioner Turntable With SAW Welding Head
Brief introduction:
- Welding column for auto pipe welding center usually adopts SAW
welding machine.
- Welding column is platform integrating welding machine, electric
system & control system to manipulate welding machine.
Detail description of welding column:
- Welding column is used to locate a weld head to a desired position
for welding in a stable and secure manner.
- Once in position, the part is moved during welding to produce high
quality welds.
- A welding column can be used on a wide variety of parts and part
shapes.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the standard boom can be used
as a linear welding axis, as these weld processes may not required
precise welding motion.
- Welding columns are a versatile and rugged solution to obtain up to
8m of lift and reach to duplicate the function of a highly skilled
welder.
- Manual or powered mobile sub-based cars can be included for varying
length weldments and procedures.
Benefits over welding the part manually,
including:
- Able to achieve consistent weld results.
- Able to maintain weld head over weld joint in a stable position
during the weld.
- Increases arc-on time and overall productivity.
- Provides ability to have multi-weld stations using only one weld
head, increasing your return on investment.
- Reduced operator fatigue.
- Reduced consumable costs.
- Ability to have two welding process at one welding station by using
both ends of the boom.
- These benefits greatly reduce the time to prepare a part for
welding and the time to finish a part after welding. Also, rework
time will be reduced and part scrap will be cut.
Welding column feature:
- Working with welding column is the next step in automated welding.
- The welding column is initially designed to save labor costs
especially at lager workpieces and when a welding column is been
used in combinati on with a positi oner or rotator.
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for
smooth movement.
- Solid state inverter for variable speed of horizontal travel and
travel carriage.
- Worm gearbox for vertical travel via AC motor, complete with brake
for added safety.
- High tensile roller chain used for vertical travel with the
addition of a counter balance system with the column that provides
smooth, effortless travel.
- Anti-fall device and limit switches for all motions.
Main parameter:
Model | LH3030 | LH4040 | LH5050 | LH6060 | LH7070 |
Structure: | Travel & Rotation | Travel & Rotation | Travel & Rotation | Travel & Rotation | Travel & Rotation |
Boom horizontal stroke : mm | 3000mm | 4000mm | 5000mm | 6000mm | 7000mm |
Boom vertical stroke : mm | 3000mm | 4000mm | 5000mm | 6000mm | 7000mm |
Boom horizontal speed :mm/min | 150-1500 | 150-1500 | 150-1500 | 150-1500 | 150-1500 |
Boom vertical speed : mm/min | 1000 | 1000 | 1000 | 1000 | 1000 |
Boom horizontal motor power :kW | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 |
Boom vertical motor power :kW | 2.2 | 2.2 | 3 | 3 | 3 |
Column rotating angle | ±180° | ±180° | ±180° | ±180° | ±180° |
Column rotating speed- Optional :rpm | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 |
Column rotating motor-Optional : kW | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 |
Column rotating locking method | By manual | By manual | By manual | By manual | By manual |
Boom end max. loading | 300kg | 300kg | 300kg | 300kg | 300kg |
Trolley traveling speed-Optional:mm/min | 3000 | 3000n | 3000 | 3000 | 3000 |
Rail inner span(mm)-Optional:mm | G-G2000 | G-G2000 | G-G2000 | G-G2000 | G-G2500 |
Competitive Advantage:
- Inverter and Main electric elements are Siemens/Schneider or equal
brand.
- Motor is UK brand Invertek.
- VFD rotary speed control, improving the reliability of operation.
- With lubrication system.
- Accept testing before delivery.
- Accept special design and custom.
Delivery picture:
Product name:
heavy duty welding column, column boom heavy duty welding column,
CaB, heavy duty welding column boom,automatic welding machine,
heavy duty welding column, cross beam column, welding manipulator;
Company Profile
Ronniewell established since 2007 .We have built our expertise
through years of experience. This enables us to produce equipment
suitable for almost the entire spectrum of industrial welding and
cutting needs.
Ronniewell's range of activities includes consultation, design,
manufacture, install and provision of services mainly to Oil &
Gas Installations, Constructors and Heavy Engineering and Steel
Structure Fabricators.
Comprehensive range for sale:
- CNC flame/plasma cutting machine;
- Welding Rotators, Welding Turning Rolls;
- Welding Positioners & Welding Head and tail stocks;
- Welding Column & Boom Manipulators;
- Horizontal turntables;
- Welding Fit Up rotator & Growing Lines;
- Specialist handling welding rotators & welding positioners for
Riser Lines, Pipe Shops, Pile Racks, Double Jointing, and Wind
tower Production solutions.
- H-beam production lines;
- Edge milling machine.
Our vision is based on a long term strategy. This means that we are
increasing our design and production capacity and we are
strengthening our sales and after sales team to be able to serve
you in the best possible way.