Monoblock Aseptic Hot Filling Machine 4 in 1 Rotary Filling Equipment

Monoblock Aseptic Hot Filling Machine 4 in 1 Rotary Filling Equipment


Quick Detail:

1. High quality fruit juice filling unit
2. Production capacity: 4000-20000bph
3. Bottle size: 250-2000ml
4. Rinsing, washing, filling, capping machine 4-1
5. Material: SS304
6. Warranty: 1year free

Description:

Main features:
High quality fruit juice filling unit
1. This series production line collected washing, filling, capping, labeling and packing machines together.
2. It is suitable for kinds of beverage production, like juice, tea production, simultaneously only change some spare parts, then it can be used in the pure water, mineral water production line
3. We adopted advanced normal pressure gravity for filling, the filling effect are fast, steady, quasi and equipped with the material recirculating system, realize backflow independently, not contact with material and avoiding second pollution and oxidation.
4. This equipment can satisfy with filling request of lower than 95 hot filling, filling valves and pipes material are according to sanitation standard, at the same tine, there CIP self-cleaning interface there is RO water rinsing device before capping ensure bottle mouth is clean.
5. The whole production line adopts human-machine interfaces, touch-screen, PLC computer controller and other advanced technologies
6. With automatic inspect system of filling temperature automatic, caps supplying material high-temperature alarm, low-temperature shutdown and automatic retum, no bottle, no vorer, wait when lack of bottles, lacking caps shutdown and so on, realize no bottle, no filling.
7. Output range is 3000-20000bph
8. We adopt magnetic torque capping head. labeling machine is desiqned by our self with stainless steel frame. Shrink packing machine adopted original imported parts from Germany, Japan.
9. It is easy to adjust for different size of bottles and package.


Application:
This Juice filling machine adopts German technology, combined with years of experience in the Company after the development of new products. RXG series hot juice filling machine is the standard 3-in-1 monoblock. But to the special production condition, another sanitizer rinsing could be added, that is 4-in-1 monoblock. The system has fully considered the beverage’s characteristics (such as the frothing of the tea drink and mixed juice) and the technical requirement of the hot filling.4 in 1 Washing, Filling (Pulp), Filling (juice), capping machine. Or Washing (disinfectant), Washing (pure water), Filling, Capping machine. Custom machines according to different requirements for the user.


Specifications:

Completely juice process line

Washing machine
1. The rotary wheel is a fully stainless steel welded structure.
2. The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
3. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
4. All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
5. The rinser is driven by driving system positioned inside machine frame via gear transmission.
6. Transfer starwheel
7. Made of stainless steel of superior quality.

Filling machine
l. Rotary wheel fully made of stainless steel SUS 304.
2. Gravity filling method.
3. Filling valves are made of SUS316L.
4. Filling valves are reasonably structured with accurate filling.
5. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
6. Level of cylinder is controlled with float-ball.
7. Filler is driven through gears inside the machine frame.
8. Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.


Capping machine

Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
l. The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example,
I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment.
II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.

Zhangjiagang Jiayuan Machinery Co., Ltd. is located in Zhangjiagang city, which is near to Shanghai.

We professionally research, develop and manufacture beverage packaging machines. We are a high technology enterprise of Jiangsu Province, and the best supplier of China beverage packaging machinery area.

Since its founded 20 years ago. We are dedicated to the most advancement technology of beverage packaging machinery, and have always been conducting good up-to-date technical communication and exchange with leading Italy, Germany, France packaging companies.

We have a strong technology team for beverage packaging machines’ manufacture. There are many beverage experts in our company. We provide marketing analysis, project budget, equipment technical configuration, and training for operator etc.